Product Similar To:
Inserts for Rodeka™ IC 12 • RNGJ12-GD
Indexable Inserts • RN.J12..
Material Number4146587
ISO Catalog IDRNGJ1204M0SGDANSI Catalog IDRNGJ1204M0SGD
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
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Material Number | 4146587 |
ISO Catalog ID | RNGJ1204M0SGD |
ANSI Catalog ID | RNGJ1204M0SGD |
Grade | KC522M |
[D] Insert IC Size | 12 mm |
[D] Insert IC Size | .4724 in |
[S] Insert Thickness | 4.75 mm |
[S] Insert Thickness | .187 in |
Average Chip Thickness [HM] | 0.087 mm |
Average Chip Thickness [HM] | .0034 in |
Insert Number of Indexes | 12 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Grades
KC522M
Coated carbide grade with a AlTiN (PVD) coating. KC522M is engineered to provide better performance in general machining of steel, stainless steel, cast iron, and high-temperature alloys. KC522M resists breakage and offers improved wear resistance and increased strength.
Features and benefits
- -GD geometry is for general use in steel and for stainless steel.
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Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
M3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Feeds
At 6,00 Axial Depth of Cut (ap)
Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,17 | 0,53 | 1,03 | 0,12 | 0,38 | 0,73 | 0,09 | 0,29 | 0,54 | 0,08 | 0,25 | 0,47 | 0,07 | 0,23 | 0,43 | .F..LDJ |
.E..LDJ | 0,17 | 0,60 | 1,09 | 0,12 | 0,43 | 0,77 | 0,09 | 0,32 | 0,58 | 0,08 | 0,28 | 0,50 | 0,07 | 0,25 | 0,46 | .E..LDJ |
.E..LD | 0,17 | 0,60 | 1,09 | 0,12 | 0,43 | 0,77 | 0,09 | 0,32 | 0,58 | 0,08 | 0,28 | 0,50 | 0,07 | 0,25 | 0,46 | .E..LD |
.S..GDJ | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJ |
.S..GD | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GD |
.S..HD | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..HD |
At 1,30 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | 0,12 | 0,40 | 0,76 | 0,09 | 0,29 | 0,54 | 0,07 | 0,21 | 0,40 | 0,06 | 0,19 | 0,35 | 0,05 | 0,17 | 0,32 | .F..LDJ |
.E..LDJ | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,58 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,58 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LD |
.S..GDJ | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJ |
.S..GD | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GD |
.S..HD | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..HD |
At 0,80 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,25 | 0,81 | 1,56 | 0,18 | 0,58 | 1,10 | 0,13 | 0,43 | 0,81 | 0,12 | 0,37 | 0,71 | 0,11 | 0,34 | 0,65 | .F..LDJ |
.E..LDJ | 0,25 | 0,90 | 1,65 | 0,18 | 0,64 | 1,17 | 0,13 | 0,48 | 0,86 | 0,12 | 0,42 | 0,75 | 0,11 | 0,38 | 0,69 | .E..LDJ |
.E..LD | 0,25 | 0,90 | 1,65 | 0,18 | 0,64 | 1,17 | 0,13 | 0,48 | 0,86 | 0,12 | 0,42 | 0,75 | 0,11 | 0,38 | 0,69 | .E..LD |
.S..GDJ | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..GDJ |
.S..GD | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..GD |
.S..HD | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,20 | 0,64 | 1,24 | 0,14 | 0,46 | 0,88 | 0,11 | 0,34 | 0,65 | 0,09 | 0,30 | 0,57 | 0,09 | 0,28 | 0,52 | .F..LDJ |
.E..LDJ | 0,20 | 0,72 | 1,31 | 0,14 | 0,51 | 0,93 | 0,11 | 0,38 | 0,69 | 0,09 | 0,33 | 0,60 | 0,09 | 0,31 | 0,55 | .E..LDJ |
.E..LD | 0,20 | 0,72 | 1,31 | 0,14 | 0,51 | 0,93 | 0,11 | 0,38 | 0,69 | 0,09 | 0,33 | 0,60 | 0,09 | 0,31 | 0,55 | .E..LD |
.S..GDJ | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJ |
.S..GD | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GD |
.S..HD | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..HD |
At .240 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .030 | .004 | .011 | .021 | .003 | .008 | .016 | .002 | .007 | .014 | .002 | .007 | .013 | .F..LDJ |
.E..LDJ | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LDJ |
.E..LD | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LD |
.S..GDJ | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJ |
.S..GD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GD |
.S..HD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..HD |
At .080 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .010 | .033 | .063 | .007 | .023 | .044 | .005 | .017 | .033 | .005 | .015 | .029 | .004 | .014 | .026 | .F..LDJ |
.E..LDJ | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LDJ |
.E..LD | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LD |
.S..GDJ | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJ |
.S..GD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GD |
.S..HD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..HD |
At .050 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .007 | .021 | .040 | .005 | .015 | .029 | .004 | .011 | .021 | .003 | .010 | .019 | .003 | .009 | .017 | .F..LDJ |
.E..LDJ | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LDJ |
.E..LD | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LD |
.S..GDJ | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJ |
.S..GD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GD |
.S..HD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..HD |
At .030 Axial Depth of Cut (ap)
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .049 | .006 | .018 | .035 | .004 | .014 | .026 | .004 | .012 | .023 | .003 | .011 | .021 | .F..LDJ |
.E..LDJ | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LDJ |
.E..LD | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LD |
.S..GDJ | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJ |
.S..GD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GD |
.S..HD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..HD |
Speeds
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | 0 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
4 | – | – | – | 295 | 240 | 200 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
K | 1 | – | – | – | 350 | 315 | 285 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – |
2 | – | – | – | 275 | 250 | 230 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | |
3 | – | – | – | 235 | 205 | 190 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | |
N | 1 | 1285 | 1135 | 1050 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1135 | 1050 | 915 | 695 | 640 | 585 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | 190 | 155 | 110 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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