Product Similar To:
Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric
Shell Mills • Metric
Material Number5153839
ISO Catalog IDKDR63Z04S22RN16ANSI Catalog IDKDR63Z04S22RN16
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Through Coolant
Milling - Side and Face
Pocketing
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Material Number | 5153839 |
ISO Catalog ID | KDR63Z04S22RN16 |
ANSI Catalog ID | KDR63Z04S22RN16 |
[D1MAX] Maximum Cutting Diameter | 63 mm |
[D1MAX] Maximum Cutting Diameter | 2.48 in |
[D1] Effective Cutting Diameter | 47 mm |
[D1] Effective Cutting Diameter | 1.85 in |
[D] Adapter / Shank / Bore Diameter | 22 mm |
[D] Adapter / Shank / Bore Diameter | 0.866 in |
[D6] Hub Diameter | 49 mm |
[D6] Hub Diameter | 1.929 in |
[L] Overall Length | 50 mm |
[L] Overall Length | 1.969 in |
[AP1MAX] 1st Maximum Cutting Depth | 3.96 mm |
[AP1MAX] 1st Maximum Cutting Depth | 0.156 in |
Number of Inserts | 4 |
Maximum Ramping Angle | 0.4 |
Weight Kilograms | 0.58 |
Max RPM | 22700 |
Gage Insert | RNGJ1605M0____ |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Uses and application
Ramping: Blank
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Through Coolant
Milling - Side and Face
Pocketing
Features and benefits
- Double-sided round inserts with 12 indexable positions.
- Anti-rotation features enable higher cutting data and extra stability.
- Pocketing and profiling capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 8,00 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LDJ | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,57 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LD |
.S..GD | 0,23 | 0,50 | 0,89 | 0,17 | 0,36 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 | .S..GD |
.S..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HD |
At 2,50 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,50 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LDJ |
.E..LD | 0,17 | 0,61 | 1,10 | 0,12 | 0,44 | 0,79 | 0,09 | 0,33 | 0,59 | 0,08 | 0,29 | 0,51 | 0,07 | 0,26 | 0,47 | .E..LD |
.S..GD | 0,32 | 0,70 | 1,24 | 0,23 | 0,50 | 0,89 | 0,18 | 0,38 | 0,66 | 0,15 | 0,33 | 0,58 | 0,14 | 0,30 | 0,53 | .S..GD |
.S..HD | 0,32 | 0,81 | 1,32 | 0,23 | 0,59 | 0,94 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HD |
At 1,00 Axial Depth of Cut (ap)
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LDJ |
.E..LD | 0,26 | 0,92 | 1,67 | 0,19 | 0,66 | 1,19 | 0,14 | 0,49 | 0,89 | 0,12 | 0,43 | 0,77 | 0,11 | 0,39 | 0,71 | .E..LD |
.S..GD | 0,49 | 1,05 | 1,88 | 0,35 | 0,75 | 1,34 | 0,26 | 0,56 | 0,99 | 0,23 | 0,49 | 0,86 | 0,21 | 0,45 | 0,79 | .S..GD |
.S..HD | 0,49 | 1,23 | 2,00 | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HD |
Insert Geometry | Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.E..LDJ | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LDJ |
.E..LD | 0,21 | 0,76 | 1,38 | 0,15 | 0,55 | 0,99 | 0,12 | 0,41 | 0,74 | 0,10 | 0,36 | 0,64 | 0,09 | 0,33 | 0,59 | .E..LD |
.S..GD | 0,40 | 0,87 | 1,55 | 0,29 | 0,63 | 1,11 | 0,22 | 0,47 | 0,82 | 0,19 | 0,41 | 0,72 | 0,17 | 0,37 | 0,66 | .S..GD |
.S..HD | 0,40 | 1,02 | 1,65 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,87 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HD |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | 175 | 160 | 140 | |
K | 1 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – | – | – | – |
2 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | – | – | – | |
3 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LDJ | KC522M | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LDJ | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LDJ | KC522M | .S..HD | KC725M | .S..GD | KCSM40 |
M3 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KC520M | .S..HD | KCK15 |
K3 | .S..GD | KCPK30 | .S..HD | KC520M | .S..HD | KCK15 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KC725M |
S3 | .E..LDJ | KC725M | .S..GD | KCSM40 | .S..HD | KCPM40 |
S4 | .E..LDJ | KC522M | .S..GD | KCSM40 | .S..HD | KC725M |
H1 | – | – | – | – | – | – |
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