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| Material Nummer | 5542242 |
| ISO Katalog Nummer | WOEJ090512SRHD |
| ANSI Katalog Nummer | WOEJ090512SRHD |
| Sorte | KCPM40 |
| [D] Wendeschneidplatten-Größe (Inkreis) | 8.9 mm |
| [D] Wendeschneidplatten-Größe (Inkreis) | .351 in |
| [S] Dicke der Wendeschneidplatte | 5.5 mm |
| [S] Dicke der Wendeschneidplatte | .215 in |
| [Rε] Eckenradius | 1.2 mm |
| [Rε] Eckenradius | .048 in |
| Schneidkanten pro Wendeschneidplatte | 6 |
Grades
KCPM40
Hartmetallschneidstoff mit neuartiger PVD-TiAlN/AlCrN-Beschichtung. Zähes Substrat mit exzellenten Eigenschaften bei höheren Temperaturen. KCPM40™ ist die erste Wahl für das Fräsen in Stahl und nicht rostendem Stahl. Durch die ausgezeichnete Wärmewechselbeständigkeit des Substrats ist dieser Schneidstoff sowohl für Nass- als auch für Trockenbearbeitung ideal geeignet. Primär für die allgemeine Bearbeitung und Schruppbearbeitung.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
| Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
| – | (Leicht schneidende Geometrie) | – | (Stabile Geometrie) | |||
| – | Verschleiß- festigkeit |  | Zähigkeit | |||
| – | Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
| Werkstoffgruppe | Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung | |||
| (Leicht schneidende Geometrie) | (Stabile Geometrie) | |||||
| Verschleiß- festigkeit | | Zähigkeit | ||||
| Geometrie | Sorte | Geometrie | Sorte | Geometrie | Sorte | |
| P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
| M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
| K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
| K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
| S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
| S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
| H1 | – | – | – | – | – | – |
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | 1,15 | 2,42 | 3,84 | 0,82 | 1,71 | 2,67 | 0,61 | 1,26 | 1,96 | 0,53 | 1,10 | 1,70 | 0,49 | 1,01 | 1,55 | .S..GD |
| .S..HD | 1,15 | 2,78 | 4,27 | 0,82 | 1,96 | 2,94 | 0,61 | 1,44 | 2,16 | 0,53 | 1,26 | 1,87 | 0,49 | 1,15 | 1,71 | .S..HD |
| Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung |
| Leichte Bearbeitung | Allgemeine Anwendung | Schruppbearbeitung |
| Schneidkörper- Geometrie | Empfohlener Start-Vorschub pro Zahn (fz) im Verhältnis zur radialen Schnitttiefe (ae) in % | Schneidkörper- Geometrie | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .S..GD | .045 | .089 | .141 | .032 | .063 | .098 | .024 | .047 | .072 | .021 | .040 | .063 | .019 | .037 | .057 | .S..GD |
| .S..HD | .045 | .109 | .168 | .032 | .077 | .116 | .024 | .057 | .085 | .021 | .049 | .074 | .019 | .045 | .067 | .S..HD |
| Werkstoffgruppe | KC522M | KC725M | KCK15 | KCPK30 | |||||||||
| P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 |
| 2 | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | |
| 3 | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | |
| 4 | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | |
| 5 | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | |
| 6 | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 190 | 165 | – | |
| M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 250 | 220 | 190 |
| 2 | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 225 | 195 | 170 | |
| 3 | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 175 | 160 | 140 | |
| K | 1 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 |
| 2 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | |
| 3 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | |
| N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
| 2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
| 3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
| 4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
| H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| Fräser-Typ | Katalognummer | Empfohlener linearer Schräg-Ein- tauchwinkel | Maximaler Schräg-Ein- tauchwinkel (nicht linear) | Maximaler Eintauchwinkel bei spiralförmiger Interpolation | min. Bohrungs- durchmesser (DH min) | max. Flachbohrungs- durchmesser (DH1 max) | max. Bohrungsdurchmesser (keine Flachbohrung) |
| Screw-On | KF2X100W0902M12L138 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X125W0902M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0904M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| End Mills | KF2X100W0902C100L600 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
| KF2X100W0902C100L800 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 | |
| KF2X125W0903C125L600 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X125W0903C125L800 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
| KF2X150W0903C125L600 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| KF2X150W0903C125L800 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
| Face Mills | KF2X150W0904S050L157 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 |
| KF2X200W0905S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X200W0906S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
| KF2X250W0906S075L175 | 0.7° | 1.1° | 0.6° | 4.305 | 4.36 | 5.0 | |
| KF2X300W0907S100L175 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 | |
| KF2X300W0907S125L200 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 |
| Rt | Wt | t |
| .110 | .312 | .045 |
| Fräser-Typ | Katalognummer | Empfohlener linearer Schräg-Ein- tauchwinkel | Maximaler Schräg-Ein- tauchwinkel (nicht linear) | Maximaler Eintauchwinkel bei spiralförmiger Interpolation | min. Bohrungs- durchmesser (DH min) | max. Flachbohrungs- durchmesser (DH1 max) | max. Bohrungsdurchmesser (keine Flachbohrung) |
| Screw-On | KF2X2X25Z02M12WO09 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X32Z03M16WO09 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03M16WO09 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| KF2X42Z04M16WO09 | 1.2° | 1.9° | 0.8° | 68,7 | 75,9 | 84 | |
| End Mills | KF2X25Z02A25WO09L140 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
| KF2X25Z02A25WO09L200 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X25Z02A25WO09L300 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
| KF2X28Z02A25WO09L200 | 3.1° | 4.6° | 2.5° | 31,6 | 38,8 | 56 | |
| KF2X32Z03A32WO09L150 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L200 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X32Z03A32WO09L300 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
| KF2X35Z03A32WO09L200 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
| Face Mills | KF2X40Z04WO09 | 1.3° | 2.0° | 1.2° | 56,4 | 63,6 | 80 |
| KF2X50Z05WO09 | 1.0° | 1.5° | 0.8° | 76,7 | 83,9 | 100 | |
| KF2X52Z05WO09 | 1.0° | 1.4° | 0.8° | 80,7 | 87,9 | 104 | |
| KF2X63Z05S22WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X63Z05WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
| KF2X66Z06S22WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X66Z06WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
| KF2X80Z07WO09 | 0.6° | 0.9° | 0.4° | 136,6 | 143,8 | 160 |
| Durchmesser | Max. Tauchwinkel | Maximaler Eintauchwinkel bei spiralförmiger Interpolation | Max. Eintauchtiefe | min. Bohrungs- durchmesser (DH min) | max. Flachbohrungs- durchmesser (DH1 max) | max. Bohrungsdurchmesser (keine Flachbohrung) |
| 1.50 | 5.5° | 1.93° | 0.076 | 1.90 | 2.22 | 3.00 |
| 2.00 | 4.4° | 1.18° | 0.076 | 2.86 | 3.22 | 4.00 |
| 2.50 | 3.0° | 0.85° | 0.076 | 3.85 | 4.22 | 5.00 |
| 3.00 | 2.3° | 0.67° | 0.076 | 4.84 | 5.21 | 6.00 |
| 4.00 | 1.6° | 0.47° | 0.076 | 6.84 | 7.21 | 8.00 |
| 5.00 | 1.2° | 0.36° | 0.076 | 8.84 | 9.21 | 10.00 |
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