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Inserts for KDMT • KDMT-HF
Indexable Inserts • KDMS... • KDMT...
Features and benefits
- Special insert geometry for high-feed applications.
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
P3–P4 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
P5–P6 | .E..HC | KC505M | .E..GN | KC515M | .E..GN | KC515M |
M1–M2 | – | – | .E..GC | KC515M | – | – |
M3 | – | – | .E..GC | KC515M | – | – |
K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | .E..GC | KC515M | – | – |
H1 | .E..HC | KC505M | .E..HC | KC505M | .E..GN | KC515M |
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..GC | KC515M | .E..GC | KC515M | .E..GN | KC515M |
P3–P4 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
P5–P6 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
M1–M2 | – | – | .E..GN | KC515M | – | – |
M3 | – | – | .E..GN | KC515M | – | – |
K1–K2 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
K3 | .E..GN | KC515M | .E..GN | KC515M | .E..GN | KC515M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | .E..GN | KC515M | – | – |
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GC | 0,12 | 0,25 | 0,34 | 0,09 | 0,19 | 0,25 | 0,08 | 0,17 | 0,22 | 0,07 | 0,16 | 0,21 | 0,07 | 0,15 | 0,20 | .E..GC |
.E..GN | 0,17 | 0,25 | 0,34 | 0,12 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..GN |
.E..HC | 0,17 | 0,25 | 0,34 | 0,13 | 0,19 | 0,25 | 0,11 | 0,17 | 0,22 | 0,10 | 0,16 | 0,21 | 0,10 | 0,15 | 0,20 | .E..HC |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GC | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GC |
.E..GN | .007 | .010 | .014 | .005 | .008 | .010 | .004 | .007 | .009 | .004 | .006 | .008 | .004 | .006 | .008 | .E..GN |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.S..HF | .059 | .092 | .131 | .042 | .064 | .086 | .036 | .054 | .073 | .034 | .050 | .067 | .033 | .049 | .066 | .S..HF |
Light | General | Heavy |
Recommended Starting Speeds [m/min]
Material Group | K115M | KC505M | KC515M | |||||||
P | 1 | – | – | – | – | – | – | 330 | 295 | 255 |
2 | – | – | – | – | – | – | 310 | 275 | 240 | |
3 | – | – | – | – | – | – | 275 | 240 | 200 | |
4 | – | – | – | 360 | 260 | 215 | 240 | 200 | 165 | |
5 | – | – | – | 360 | 260 | 215 | 200 | 165 | 130 | |
6 | – | – | – | 350 | 240 | 190 | 165 | 130 | 110 | |
M | 1 | – | – | – | – | – | – | 330 | 275 | 240 |
2 | – | – | – | – | – | – | 275 | 220 | 165 | |
3 | – | – | – | – | – | – | 220 | 185 | 145 | |
K | 1 | 220 | 185 | 145 | – | – | – | 440 | 330 | 220 |
2 | 185 | 145 | 110 | – | – | – | 330 | 255 | 185 | |
3 | 110 | 90 | 75 | – | – | – | 145 | 110 | 75 | |
N | 1–2 | 440 | 330 | 220 | – | – | – | – | – | – |
3 | 295 | 220 | 185 | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 260 | 205 | 170 | 170 | 120 | 95 |
Recommended Starting Speeds [SFM]
Material Group | KC515M | |||
P | 1 | 1080 | 960 | 840 |
2 | 1020 | 900 | 780 | |
3 | 900 | 780 | 660 | |
4 | 780 | 660 | 540 | |
5 | 660 | 540 | 420 | |
6 | 540 | 420 | 360 | |
M | 1 | 1080 | 900 | 780 |
2 | 900 | 720 | 540 | |
3 | 720 | 600 | 480 | |
K | 1 | 1440 | 1080 | 720 |
2 | 1080 | 840 | 600 | |
3 | 480 | 360 | 240 | |
N | 1–2 | – | – | – |
3 | – | – | – | |
S | 1 | – | – | – |
2 | – | – | – | |
3 | – | – | – | |
4 | – | – | – | |
H | 1 | 550 | 400 | 310 |