Drill Fix DFT Side Inserts (A1 Heads, diameters above 31mm)
The DrillFix DFT inserts are engineered to improve edge toughness, lengthen tool life, and reduce depth of cut notching in a wide range of applications. The MD, DS, and HP carbide inserts are designed for use with KSEM PLUS™ A1 Heads, specifically targeting primary applications in steels, cast iron, and high-temperature alloys. They are particularly effective for outboard insert operations within a diameter range of 31.75-101.60 mm (1.250-4.000"). The DS insert geometry is optimized for longer chipping of steels and improving chip curling, breakage, and flow for smoother drilling processes. These advanced inserts are ideal for demanding industrial applications, ensuring precise and reliable performance.
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Workpiece Material
Workpiece Material
- P Steel (45)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(45)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(45)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(45)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(45)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(45)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(36)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(36)
- M Stainless Steel (45)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(45)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(45)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(36)
- K Cast Iron (36)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(36)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(36)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(36)
- N Non-Ferrous Materials (27)
- N1Wrought Aluminum (27)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(27)
- N3High-Silicon Aluminum Alloys Si >12.2%(27)
- N4Copper, Brass, Zinc-based on machinability index range of 70-100 (18)
- N5Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (27)
- N6Carbon, Graphite Composites, CFRP (18)
- N7MMC's (18)
- S High-Temp Alloys (36)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(36)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(36)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(36)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(36)
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- BR (2)
- CN (45)
- DE (45)
- GB (21)
- IN (5)
- SG (25)
- US (45)
Cutting Condition
Cutting Condition
- Interrupted (45)
- Stable (45)
- Unstable (45)
Application
Minimum Depth of Cut
Minimum Feed
Minimum Feed
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC7140 (9)
- KCU25 (18)
- KCU40 (18)
Insert Geometry
Insert IC Size
Insert IC Size
- 8.0 mm(10)
- 10.0 mm(15)
- 12.0 mm(10)
- 15.0 mm(10)
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Insert IC Size
Insert IC Size
- 0.315 in(10)
- 0.394 in(15)
- 0.473 in(10)
- 0.591 in(10)
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Cutting Edge Length
Cutting Edge Length
- 5.301 mm(10)
- 6.625 mm(15)
- 7.95 mm(10)
- 9.925 mm(10)
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Cutting Edge Length
Cutting Edge Length
- 0.209 in(10)
- 0.261 in(15)
- 0.313 in(10)
- 0.391 in(10)
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Chip Breaker CBMD
Chip Breaker CBMD
- DS (18)
- HP (18)
- MD (9)
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