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Inserts for Rodeka™ IC 12 • RNPJ16-GD

Name: Inserts for Rodeka™ IC 12 • RNPJ16-GD
SKU: 5542192
Rating: 0 (0 reviews)

Indexable Inserts • RN.J16..

Material Number5542192

ISO Catalog IDRNPJ1605M0SGDANSI Catalog IDRNPJ1605M0SGD

Inserts for Rodeka™ IC 12 - RNPJ16-GD 5542192 - Kennametal

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$29.37/each

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P Steel
M Stainless Steel
S High-Temp Alloys

Overview
Application Data
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Metric

Inch

Material Number	5542192
ISO Catalog ID	RNPJ1605M0SGD
ANSI Catalog ID	RNPJ1605M0SGD
Grade	KCPM40
[D] Insert IC Size	16 mm
[D] Insert IC Size	.6299 in
[S] Insert Thickness	5.52 mm
[S] Insert Thickness	.2173 in
Average Chip Thickness [HM]	0.087 mm
Average Chip Thickness [HM]	.0034 in
Insert Number of Indexes	12

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Workpiece Materials

Steel
Stainless Steel
High-Temp Alloys

Grades

KCPM40

Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.

Features and benefits

-GD geometry is for general use in steel and stainless steel.

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After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.

Insert Selection

Material Group	Light Machining		General Purpose		Heavy Machining
–	(Light geometry)		–		(Strong geometry)
–	wear resistance				toughness
–	Geometry	Grade	Geometry	Grade	Geometry	Grade
P1–P2	.E..LDJ	KC725M	.S..GD	KCPM40	.S..HD	KCPM40
P3–P4	.E..LDJ	KC522M	.S..GD	KCPK30	.S..HD	KCPM40
P5–P6	.E..LDJ	KC725M	.S..GD	KC725M	.S..HD	KC725M
M1–M2	.E..LDJ	KC522M	.S..HD	KC725M	.S..GD	KCSM40
M3	.E..LDJ	KC725M	.S..GD	KCPM40	.S..HD	KCPM40
K1–K2	.S..HD	KC520M	.S..HD	KC520M	.S..HD	KCK15
K3	.S..GD	KCPK30	.S..HD	KC520M	.S..HD	KCK15
N1–N2	–	–	–	–	–	–
N3	–	–	–	–	–	–
S1–S2	.E..LDJ	KC725M	.S..GD	KCSM40	.S..HD	KC725M
S3	.E..LDJ	KC725M	.S..GD	KCSM40	.S..HD	KCPM40
S4	.E..LDJ	KC522M	.S..GD	KCSM40	.S..HD	KC725M
H1	–	–	–	–	–	–

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Feeds

At 8,00 Axial Depth of Cut (ap)

Insert Geometry	Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LDJ	0,12	0,44	0,80	0,09	0,32	0,57	0,07	0,24	0,43	0,06	0,21	0,37	0,05	0,19	0,34	.E..LDJ
.E..LD	0,12	0,44	0,80	0,09	0,32	0,57	0,07	0,24	0,43	0,06	0,21	0,37	0,05	0,19	0,34	.E..LD
.S..GD	0,23	0,50	0,89	0,17	0,36	0,64	0,13	0,27	0,48	0,11	0,24	0,42	0,10	0,22	0,38	.S..GD
.S..HD	0,23	0,59	0,95	0,17	0,43	0,68	0,13	0,32	0,51	0,11	0,28	0,44	0,10	0,25	0,41	.S..HD

At 2,50 Axial Depth of Cut (ap)

Light Machining

General Purpose

Heavy Machining

At 1,50 Axial Depth of Cut (ap)

Insert Geometry	Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw)															Insert Geometry
	5%			10%			20%			30%			40%–100%
.E..LDJ	0,17	0,61	1,10	0,12	0,44	0,79	0,09	0,33	0,59	0,08	0,29	0,51	0,07	0,26	0,47	.E..LDJ
.E..LD	0,17	0,61	1,10	0,12	0,44	0,79	0,09	0,33	0,59	0,08	0,29	0,51	0,07	0,26	0,47	.E..LD
.S..GD	0,32	0,70	1,24	0,23	0,50	0,89	0,18	0,38	0,66	0,15	0,33	0,58	0,14	0,30	0,53	.S..GD
.S..HD	0,32	0,81	1,32	0,23	0,59	0,94	0,18	0,44	0,70	0,15	0,38	0,61	0,14	0,35	0,56	.S..HD

At 1,00 Axial Depth of Cut (ap)

Insert Geometry	Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw)															Insert Geometry
	5%			10%			20%			30%			40%–100%
.E..LDJ	0,26	0,92	1,67	0,19	0,66	1,19	0,14	0,49	0,89	0,12	0,43	0,77	0,11	0,39	0,71	.E..LDJ
.E..LD	0,26	0,92	1,67	0,19	0,66	1,19	0,14	0,49	0,89	0,12	0,43	0,77	0,11	0,39	0,71	.E..LD
.S..GD	0,49	1,05	1,88	0,35	0,75	1,34	0,26	0,56	0,99	0,23	0,49	0,86	0,21	0,45	0,79	.S..GD
.S..HD	0,49	1,23	2,00	0,35	0,88	1,42	0,26	0,66	1,05	0,23	0,57	0,92	0,21	0,52	0,84	.S..HD

Insert Geometry	Programmed feed per tooth (fz) as a % of radial depth of cut (ae) of working diameter (dw)															Insert Geometry
	5%			10%			20%			30%			40%–100%
.E..LDJ	0,21	0,76	1,38	0,15	0,55	0,99	0,12	0,41	0,74	0,10	0,36	0,64	0,09	0,33	0,59	.E..LDJ
.E..LD	0,21	0,76	1,38	0,15	0,55	0,99	0,12	0,41	0,74	0,10	0,36	0,64	0,09	0,33	0,59	.E..LD
.S..GD	0,40	0,87	1,55	0,29	0,63	1,11	0,22	0,47	0,82	0,19	0,41	0,72	0,17	0,37	0,66	.S..GD
.S..HD	0,40	1,02	1,65	0,29	0,73	1,18	0,22	0,55	0,87	0,19	0,48	0,76	0,17	0,44	0,70	.S..HD

At .320 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LDJ	.005	.017	.031	.004	.013	.023	.003	.009	.017	.002	.008	.015	.002	.008	.014	.E..LDJ
.E..LD	.005	.017	.031	.004	.013	.023	.003	.009	.017	.002	.008	.015	.002	.008	.014	.E..LD
.S..GD	.009	.020	.035	.007	.014	.025	.005	.011	.019	.004	.009	.016	.004	.009	.015	.S..GD
.S..HD	.009	.023	.037	.007	.017	.027	.005	.013	.020	.004	.011	.017	.004	.010	.016	.S..HD

At .100 Axial Depth of Cut (ap)

Light Machining

General Purpose

Heavy Machining

At .060 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LDJ	.007	.024	.043	.005	.017	.031	.004	.013	.023	.003	.011	.020	.003	.010	.018	.E..LDJ
.E..LD	.007	.024	.043	.005	.017	.031	.004	.013	.023	.003	.011	.020	.003	.010	.018	.E..LD
.S..GD	.013	.027	.048	.009	.019	.034	.007	.015	.026	.006	.013	.022	.005	.012	.020	.S..GD
.S..HD	.013	.032	.051	.009	.023	.037	.007	.017	.027	.006	.015	.024	.005	.014	.022	.S..HD

At .040 Axial Depth of Cut (ap)

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LDJ	.010	.036	.066	.007	.026	.047	.005	.019	.035	.005	.017	.030	.004	.015	.028	.E..LDJ
.E..LD	.010	.036	.066	.007	.026	.047	.005	.019	.035	.005	.017	.030	.004	.015	.028	.E..LD
.S..GD	.019	.041	.073	.014	.029	.052	.010	.022	.039	.009	.019	.034	.008	.017	.031	.S..GD
.S..HD	.019	.048	.078	.014	.034	.056	.010	.026	.041	.009	.022	.036	.008	.021	.033	.S..HD

Insert Geometry	Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae)															Insert Geometry
	5%			10%			20%			30%			40–100%
.E..LDJ	.008	.030	.054	.006	.021	.039	.005	.016	.029	.004	.014	.025	.004	.013	.023	.E..LDJ
.E..LD	.008	.030	.054	.006	.021	.039	.005	.016	.029	.004	.014	.025	.004	.013	.023	.E..LD
.S..GD	.016	.034	.060	.011	.024	.043	.009	.018	.032	.007	.016	.028	.007	.014	.025	.S..GD
.S..HD	.016	.040	.064	.011	.029	.046	.009	.021	.034	.007	.019	.030	.007	.017	.027	.S..HD

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Speeds

Recommended Starting Speeds [m/min]

Material Group		KCK15			KC520M			KCPM20			KC522M			KC725M			KCMP30			KCPK30
P	1	–	–	–	–	–	–	660	580	535	395	345	325	315	275	255	545	475	440	545	475	440
	2	–	–	–	–	–	–	410	370	330	330	290	240	260	230	195	335	305	275	335	305	275
	3	–	–	–	–	–	–	370	330	305	305	255	215	240	205	170	305	275	250	305	275	250
	4	–	–	–	–	–	–	275	255	230	270	225	180	215	180	145	225	210	190	225	210	190
	5	–	–	–	–	–	–	330	300	275	225	200	180	180	160	145	310	275	255	310	275	255
	6	–	–	–	–	–	–	230	200	175	200	150	120	160	120	95	190	165	–	190	165	–
M	1	–	–	–	–	–	–	270	240	205	245	215	200	205	180	165	250	220	190	250	220	190
	2	–	–	–	–	–	–	245	215	190	225	190	160	185	160	130	225	195	170	225	195	170
	3	–	–	–	–	–	–	195	175	150	170	145	115	140	120	95	175	160	140	175	160	140
K	1	505	460	410	325	295	260	435	390	350	275	250	220	–	–	–	–	–	–	–	–	–
	2	400	355	330	255	225	215	345	310	280	215	195	180	–	–	–	–	–	–	–	–	–
	3	335	300	275	215	190	170	290	255	240	180	160	145	–	–	–	–	–	–	–	–	–
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	50	45	35	45	35	30	45	35	30	45	35	30
	2	–	–	–	–	–	–	–	–	–	50	45	35	45	35	30	45	35	30	45	35	30
	3	–	–	–	–	–	–	–	–	–	60	50	35	55	45	30	55	45	30	55	45	30
	4	–	–	–	–	–	–	–	–	–	85	60	45	75	55	35	75	55	35	75	55	35
H	1	–	–	–	–	–	–	170	140	115	145	110	85	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

Recommended Starting Speeds [SFM]

Material Group		KCK15			KC520M			KCPM20			KC522M			KC725M			KCMP30			KCPK30
P	1	–	–	–	–	–	–	2170	1910	1760	1300	1130	1060	1030	900	840	1780	1560	1450	1780	1560	1450
	2	–	–	–	–	–	–	1340	1210	1090	1080	950	790	860	760	640	1100	1000	900	1100	1000	900
	3	–	–	–	–	–	–	1210	1090	1000	1000	840	700	790	670	550	1000	900	820	1000	900	820
	4	–	–	–	–	–	–	910	840	760	890	730	590	710	590	470	740	690	620	740	690	620
	5	–	–	–	–	–	–	1090	980	900	730	660	590	590	530	470	1020	910	830	1020	910	830
	6	–	–	–	–	–	–	760	660	570	650	490	400	520	400	310	620	540	-	620	540	0
M	1	–	–	–	–	–	–	880	790	680	800	710	650	670	590	540	820	720	620	820	720	620
	2	–	–	–	–	–	–	800	700	620	730	620	520	610	520	430	730	640	550	730	640	550
	3	–	–	–	–	–	–	640	570	490	550	480	370	460	400	310	570	520	460	570	520	460
K	1	1660	1510	1340	1060	960	850	1420	1280	1150	900	820	720	–	–	–	–	–	–	1160	1050	940
	2	1310	1170	1090	830	740	700	1130	1010	920	710	640	590	–	–	–	–	–	–	920	830	760
	3	1100	980	900	700	620	560	950	840	780	590	530	480	–	–	–	–	–	–	770	690	640
N	1	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
S	1	–	–	–	–	–	–	–	–	–	160	140	110	140	120	100	140	120	100	–	–	–
	2	–	–	–	–	–	–	–	–	–	160	140	110	140	120	100	140	120	100	–	–	–
	3	–	–	–	–	–	–	–	–	–	200	160	110	180	140	100	180	140	100	–	–	–
	4	–	–	–	–	–	–	–	–	–	280	200	140	240	180	120	240	180	120	–	–	–
H	1	–	–	–	–	–	–	550	460	370	470	360	280	–	–	–	–	–	–	–	–	–
	2	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–
	3	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–	–

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Product Name

Material Number

ISO Catalog ID

ANSI Catalog ID

Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153837

KDR50Z04S22RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153838

KDR52Z04S22RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153839

KDR63Z04S22RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153890

KDR63Z06S22RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153891

KDR66Z05S27RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153892

KDR80Z05S27RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153893

KDR80Z07S27RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153894

KDR100Z06S32RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153895

KDR100Z08S32RN16

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Rodeka™ IC 16 • KDR RN1605 CT • Shell Mills • Metric

5153897

KDR125Z08S40RN16

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Inserts for Rodeka™ IC 12 • RNPJ16-GD