Aumente a produtividade e a performance em aplicações de mandrilamento fino

Sistema de alta precisão para produção de grande volume, nas quais são necessárias aplicações de mandrilamento fino totalmente automatizadas e com baixíssima tolerância.

Ao abranger um intervalo de diâmetro de 4 a 213 mm (0,1575 a 8,3858 pol.), o Romicron apresenta uma precisão de furo de até IT6, cilindricidade de furo de até 5 μm e posição de furo de até 5 μm.

Aplicável em qualquer material, o Romicron reduz o tempo de configuração e as taxas de refugos, aumentando a produtividade geral e a eficiência do equipamento.

As máquinas existentes podem ser facilmente adaptadas para compensação automatizada de desgaste do inserto utilizando o pino padrão de mandrilamento para ajuste de medida.

Ao usar um apalpador, é possível eliminar cortes de controle demorados, ferramental similar caro ou trocas de insertos na área de pré-configuração.

O ajuste do diâmetro pode ser feito dentro da máquina.

Características e benefícios

  • Adapta-se a qualquer inserto padrão de torneamento ISO da Kennametal para uma ampla variedade de aplicações e materiais.
  • Sistema 100% mecânico, com ajuste manual em mícrons ou totalmente automatizado, para ajustes de diâmetro rápidos e fáceis.
  • Ajuste preciso do diâmetro para redução da taxa de refugos e do tempo de configuração.
  • Um clique, um mícron. Cada clique no anel de ajuste de diâmetro é um ajuste preciso de um mícron no raio. Veja, sinta e ouça.

Processo de ajuste de diâmetro

  • Um apalpador mede e comunica o diâmetro real ao comando da máquina.
  • O comando da máquina calcula a diferença entre o diâmetro real e o diâmetro alvo e determina o número de cliques necessários na ferramenta Romicron.
  • Depois disso, o fuso se move com a ferramenta Romicron para o pino de mandrilamento para ajuste de medida. O pino pode ser instalado em qualquer lugar da mesa.
  • A mesa engata em um dos furos no anel de ajuste de diâmetro.
  • O fuso gira em torno de seu próprio eixo e o ajuste calculado será aplicado à ferramenta.
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