Product Similar To:
KSOM • Shell Mills • Screw Wedge Clamping • Coarse Pitch • Metric
Shell Mills
Material Number2213791
ISO Catalog ID100B08RS45OF07AANSI Catalog ID100B08RS45OF07A
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Through Coolant
Milling - Side and Face
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Material Number | 2213791 |
ISO Catalog ID | 100B08RS45OF07A |
ANSI Catalog ID | 100B08RS45OF07A |
[D1] Effective Cutting Diameter | 100 mm |
[D1] Effective Cutting Diameter | 3.937 in |
[D1MAX] Maximum Cutting Diameter | 111.09 mm |
[D1MAX] Maximum Cutting Diameter | 4.373 in |
[D] Adapter / Shank / Bore Diameter | 32 mm |
[D] Adapter / Shank / Bore Diameter | 1.259 in |
[D6] Hub Diameter | 80 mm |
[D6] Hub Diameter | 3.149 in |
[L] Overall Length | 49.996 mm |
[L] Overall Length | 1.968 in |
[AP1MAX] 1st Maximum Cutting Depth | 5 mm |
[AP1MAX] 1st Maximum Cutting Depth | .1969 in |
Number of Inserts | 8 |
Maximum Ramping Angle | 3 |
Weight Kilograms | 1.69 |
Max RPM | 6300 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
Face Milling
Side Milling/Shoulder Milling: Eased Chamfer
Milling - Through Coolant
Milling - Side and Face
Features and benefits
- Enables unsurpassed feed rates.
- Super soft cutting.
- Eight cutting edges per insert.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..LB | KCPK30 | .E..GB | KCPM40 | .S..HB | KCPM40 |
P3–P4 | .E..LB | KCPK30 | .E..GB | KCPK30 | .S..HB | KCPK30 |
P5–P6 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
M1–M2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
M3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
K1–K2 | .E..LB | KCK15 | .E..GB | KC520M | .S..HB | KCK15 |
K3 | .E..LB | KC520M | .E..GB | KC520M | .S..HB | KC520M |
N1–N2 | .F..LNJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
N3 | .F..LNJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
S1–S2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
S3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
S4 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LNJ | 0,17 | 0,67 | 1,20 | 0,12 | 0,49 | 0,86 | 0,09 | 0,36 | 0,64 | 0,08 | 0,32 | 0,56 | 0,07 | 0,29 | 0,51 | .F..LNJ |
.E..LB | 0,34 | 0,75 | 1,20 | 0,25 | 0,54 | 0,86 | 0,19 | 0,40 | 0,64 | 0,16 | 0,35 | 0,56 | 0,15 | 0,32 | 0,51 | .E..LB |
.S..LB | 0,34 | 0,73 | 1,33 | 0,25 | 0,53 | 0,96 | 0,19 | 0,39 | 0,71 | 0,16 | 0,34 | 0,62 | 0,15 | 0,32 | 0,57 | .S..LB |
.E..GB | 0,34 | 0,87 | 1,40 | 0,25 | 0,62 | 1,00 | 0,19 | 0,47 | 0,74 | 0,16 | 0,41 | 0,65 | 0,15 | 0,37 | 0,59 | .E..GB |
.S..HB | 0,34 | 0,87 | 1,49 | 0,25 | 0,62 | 1,07 | 0,19 | 0,47 | 0,79 | 0,16 | 0,41 | 0,69 | 0,15 | 0,37 | 0,63 | .S..HB |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LNJ | .007 | .027 | .048 | .005 | .019 | .035 | .004 | .015 | .026 | .003 | .013 | .022 | .003 | .012 | .021 | .F..LNJ |
.E..LB | .014 | .029 | .047 | .010 | .021 | .034 | .007 | .016 | .025 | .006 | .014 | .022 | .006 | .013 | .020 | .E..LB |
.S..LB | .014 | .029 | .053 | .010 | .021 | .038 | .007 | .016 | .028 | .006 | .014 | .025 | .006 | .012 | .022 | .S..LB |
.E..GB | .014 | .034 | .055 | .010 | .025 | .039 | .007 | .018 | .029 | .006 | .016 | .026 | .006 | .015 | .023 | .E..GB |
.S..HB | .014 | .034 | .059 | .010 | .025 | .042 | .007 | .018 | .031 | .006 | .016 | .027 | .006 | .015 | .025 | .S..HB |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | 325 | 295 | 260 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | 255 | 225 | 215 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | 215 | 190 | 170 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1460 | 1300 | 1195 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1300 | 1195 | 1100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC520M | KC522M | KC725M | KCK15 | KCPK30 | |||||||||||||
P | 1 | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | – | – | – | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | – | – | – | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | – | – | – | 1000 | 900 | 820 | |
4 | – | – | – | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | – | – | – | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | – | – | – | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | – | – | – | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | – | – | – | 820 | 720 | 620 |
2 | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | – | – | – | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | – | – | – | 570 | 520 | 460 | |
K | 1 | – | – | – | 1060 | 960 | 850 | 900 | 820 | 720 | – | – | – | 1660 | 1510 | 1340 | 1160 | 1050 | 940 |
2 | – | – | – | 830 | 740 | 700 | 710 | 640 | 590 | – | – | – | 1310 | 1170 | 1090 | 920 | 830 | 760 | |
3 | – | – | – | 700 | 620 | 560 | 590 | 530 | 480 | – | – | – | 1100 | 980 | 900 | 770 | 690 | 640 | |
N | 1–2 | 4790 | 4260 | 3920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 4260 | 3920 | 3600 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
Plunging
D1 mm | D1 max mm | Ap max | ramping angle (°) | ramping length mm |
63 | 74,2 | 11,7 | 5,5 | 121,5 |
80 | 91,1 | 11,7 | 4,0 | 167,3 |
100 | 111,0 | 11,7 | 3,0 | 223,2 |
125 | 135,9 | 11,7 | 2,3 | 291,3 |
160 | 170,8 | 11,7 | 1,7 | 394,2 |
Face Milling
max DOC Ap | mm | chipload (fz) |
Ap1 max | 5,0 | 1 x fz |
Ap2 max | 11,7 | 0,6 x fz |
Ramping
max plunging depth | mm |
Ap1 max | 4,2 |
Helical Interpolation
D1 mm | D1 max mm | hole diameter | Ap/rev mm | |
min mm | max mm | |||
63 | 74,2 | 122,7 | 145,0 | 6,3 |
80 | 91,1 | 156,6 | 178,0 | 6,3 |
100 | 111,0 | 196,5 | 218,7 | 6,3 |
125 | 135,9 | 246,4 | 268,7 | 6,3 |
160 | 170,8 | 316,3 | 338,6 | 6,3 |
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