Face Milling
Helical Milling
Ramping: Blank
Slotting: Square End
Side Milling/Shoulder Milling: Square End
Shank - Cylindrical Plain
Milling - Through Coolant
PocketingDownloaded file will be available after import in the {{cadTool}} tool library.
| Material Number | 2267538 |
| ISO Catalog ID | 40A3R200A25SED18-U |
| ANSI Catalog ID | M1D150E1803C125L800 |
| [D1] Effective Cutting Diameter | 38.1 mm |
| [D1] Effective Cutting Diameter | 1.5 in |
| [D] Adapter / Shank / Bore Diameter | 31.7 mm |
| [D] Adapter / Shank / Bore Diameter | 1.25 in |
| [L] Overall Length | 203.2 mm |
| [L] Overall Length | 8 in |
| [L2] Head Length | 107.95 mm |
| [L2] Head Length | 4.25 in |
| [AP1MAX] 1st Maximum Cutting Depth | 18 mm |
| [AP1MAX] 1st Maximum Cutting Depth | .71 in |
| Number of Inserts | 3 |
| Maximum Ramping Angle | 8.2 |
| Weight Pounds | 2.75 |
| Max RPM | 29020 |
Face MillingHelical MillingRamping: BlankSlotting: Square EndSide Milling/Shoulder Milling: Square EndShank - Cylindrical PlainMilling - Through CoolantPocketingCreate Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..GD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
| P3–P4 | .E..GD | KCPK30 | .S..GD | KCPK30 | .E..HD | KCPK30 |
| P5–P6 | .E..GD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| M1–M2 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
| M3 | .E..GD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
| K1–K2 | .E..GD | KCK20B | .E..GD | KCK20B | .S..GD | KCK15 |
| K3 | .E..GD | KCK20B | .S..GD | KCK15 | .E..HD | KCPK30 |
| N1–N2 | .F..LDJ | KC410M | .E..LDJ | KC422M | .E..LDJ | KC422M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
| S1–S2 | .E..GD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
| S3 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
| S4 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
| H1 | – | – | – | – | – | – |
| Mill 1-18™ • Recommended Starting Feeds [mm/th] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | 0,12 | 0,46 | 0,82 | 0,08 | 0,33 | 0,59 | 0,06 | 0,25 | 0,44 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..LDJ | 0,12 | 0,45 | 0,80 | 0,08 | 0,33 | 0,58 | 0,06 | 0,24 | 0,43 | 0,06 | 0,21 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..LD | 0,17 | 0,47 | 0,82 | 0,12 | 0,34 | 0,59 | 0,09 | 0,26 | 0,44 | 0,08 | 0,22 | 0,38 | 0,07 | 0,20 | 0,35 |
| .E..GD | 0,23 | 0,52 | 0,89 | 0,17 | 0,37 | 0,64 | 0,13 | 0,28 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 |
| .S..GE | 0,23 | 0,51 | 0,89 | 0,17 | 0,37 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 |
| .S..GD | 0,23 | 0,51 | 0,89 | 0,17 | 0,37 | 0,64 | 0,13 | 0,28 | 0,48 | 0,11 | 0,24 | 0,41 | 0,10 | 0,22 | 0,38 |
| .E..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-18™ • Recommended Starting Feeds [IPT] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | 0.005 | 0.019 | 0.033 | 0.003 | 0.013 | 0.023 | 0.003 | 0.010 | 0.018 | 0.002 | 0.009 | 0.015 | 0.002 | 0.008 | 0.014 |
| .E..LDJ | 0.005 | 0.018 | 0.032 | 0.003 | 0.013 | 0.023 | 0.003 | 0.010 | 0.017 | 0.002 | 0.009 | 0.015 | 0.002 | 0.008 | 0.014 |
| .E..LD | 0.007 | 0.019 | 0.032 | 0.005 | 0.013 | 0.023 | 0.004 | 0.010 | 0.017 | 0.003 | 0.009 | 0.015 | 0.003 | 0.008 | 0.014 |
| .E..GD | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.010 | 0.016 | 0.004 | 0.009 | 0.015 |
| .S..GE | 0.009 | 0.020 | 0.035 | 0.007 | 0.014 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.017 | 0.004 | 0.009 | 0.015 |
| .S..GD | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.016 | 0.004 | 0.009 | 0.015 |
| .E..HD | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-18™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
| Grade | KC410M | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
| 2 | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
| 3 | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
| 4 | – | – | – | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
| 5 | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
| 6 | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
| M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
| 2 | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
| 3 | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
| K | 1 | – | – | – | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
| N | 1 | 1215 | 1080 | 995 | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
| 2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
| 3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
| 4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
| H | 1 | – | – | – | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
| Mill 1-18™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
| Grade | KC410M | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
| Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
| P | 1 | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
| 2 | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
| 3 | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
| 4 | – | – | – | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
| 5 | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
| 6 | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
| M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
| 2 | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
| 3 | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
| K | 1 | – | – | – | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
| N | 1 | 1215 | 1080 | 995 | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
| 2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
| 3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
| 4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
| H | 1 | – | – | – | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | |||||||||||||||||||||||||||||||
| Mill 1-18™ • Ramping Angles [mm] | |||||
| insert style | cutting diameter | max ramp angle | DH min [mm] - (min hole diameter) | DH max [mm] - (max hole diameter) | DHI [mm] - (max flat-bottomed hole diameter) |
| Mill-1, 18mm | 25 | 17˚ | 29,24 | 50 | 45,84 |
| Mill-1, 18mm | 32 | 11˚ | 42,98 | 64 | 59,84 |
| Mill-1, 18mm | 40 | 8˚ | 58,92 | 80 | 75,84 |
| Mill-1, 18mm | 50 | 5˚ | 78,88 | 100 | 95,84 |
| Mill-1, 18mm | 63 | 4˚ | 104,86 | 126 | 121,84 |
| Mill-1, 18mm | 80 | 3˚ | 139,02 | 160 | 156,5 |
| Mill-1, 18mm | 100 | 2˚ | 179,00 | 200 | 196,5 |
| Mill-1, 18mm | 125 | 2˚ | 228,98 | 250 | 246,5 |
| Mill-1, 18mm | 160 | 1˚ | 298,98 | 320 | 316,5 |
| Mill 1-18™ • Ramping Angles [Inch] | |||||
| insert style | cutting diameter | max ramp angle | DH min [Inch] - (min hole diameter) | DH max [Inch] - (max hole diameter) | DHI [Inch] - (max flat-bottomed hole diameter) |
| Mill 1–18 | 0.970 | 18˚ | 1.124 | 1.94 | 1.776 |
| Mill 1–18 | 1.000 | 17˚ | 1.182 | 2.00 | 1.836 |
| Mill 1–18 | 1.250 | 11˚ | 1.686 | 2.50 | 2.336 |
| Mill 1–18 | 1.500 | 8˚ | 2.180 | 3.00 | 2.836 |
| Mill 1–18 | 2.000 | 5˚ | 3.176 | 4.00 | 3.862 |
| Mill 1–18 | 2.500 | 4˚ | 4.174 | 5.00 | 4.862 |
| Mill 1–18 | 3.000 | 3˚ | 5.174 | 6.00 | 5.862 |
| Mill 1–18 | 4.000 | 2˚ | 7.174 | 8.00 | 7.862 |
| Mill 1–18 | 5.000 | 2˚ | 9.172 | 10.00 | 9.862 |
| Mill 1–18 | 6.000 | 1˚ | 11.172 | 12.00 | 11.862 |
| Mill 1–18 | 8.000 | 1˚ | 15.172 | 16.00 | 15.862 |
I have read and accepted the Terms & Conditions of use
ISO Catalog Number
ANSI Catalog Number
to find similar products.Please select a file to download
Models
. Please enter the desired qty for the material(s) you want to include in your promotion or Proceed Without Promotion and only your base materials will be added to the cart.
Minimum quantity should be
| SAP Material Number | ISO Catalog Number | Grade |
|---|
You are about to leave the Solution building process.
Are you sure you want to leave?
