Surfaçage
Fraisage hélicoïdal
Ramping : Ébauche
Rainurage : Bout plat
Fraisage de côté/avec épaulement : Bout plat
Fraisage — Arrosage interne
Queue — Cylindrique Weldon 2 à bout plat
Usinage de pochesDownloaded file will be available after import in the {{cadTool}} tool library.
| Numéro de matériel | 2479508 |
| Ref. ISO Catalogue | M1D100E1403W100L175 |
| Ref. ANSI Catalogue | M1D100E1403W100L175 |
| [D1] Diamètre effectif de coupe | 25.4 mm |
| [D1] Diamètre effectif de coupe | 1 in |
| [D] Adaptateur / Queue / Diamètre d’alésage | 25.4 mm |
| [D] Adaptateur / Queue / Diamètre d’alésage | 1 in |
| [L] Longueur totale | 102.36 mm |
| [L] Longueur totale | 4.03 in |
| [L2] Longueur de tête | 44.45 mm |
| [L2] Longueur de tête | 1.75 in |
| [AP1MAX] 1re profondeur de coupe maximale | 14.6 mm |
| [AP1MAX] 1re profondeur de coupe maximale | .58 in |
| Nombre de plaquettes | 3 |
| Angle de ramping maximum | 10.2 |
| Poids Livres | 0.71 |
| T/Min max | 39200 |
SurfaçageFraisage hélicoïdalRamping : ÉbaucheRainurage : Bout platFraisage de côté/avec épaulement : Bout platFraisage — Arrosage interneQueue — Cylindrique Weldon 2 à bout platUsinage de pochesCréez une Solution pour calculer les avances et vitesses
Après avoir créé une Solution, choisissez simplement l'icône "Avances et Vitesses" et notre système vous fournira ses recommandations. Vous pouvez les personnaliser en ajoutant votre machine et vos spécifications techniques, ou en ajustant votre demande à l'aide des curseurs.
| Material | Light | Medium | Heavy | |||
| P1–P2 | .E..GD | KCPM40 | .S..GD2 | KCPM40 | .E..HD2 | KCPM40 |
| P3–P4 | .E..GD | KCPM40 | .S..GD2 | KCPK30 | .E..HD2 | KCPK30 |
| P5–P6 | .E..GD | KC725M | .S..GD2 | KC725M | .E..HD2 | KC725M |
| M1–M2 | .E..LD | KC522M | .E..GD | KCSM40 | .E..HD2 | KC522M |
| M3 | .E..GD | KCSM40 | .S..GD2 | KCPM40 | .E..HD2 | KCPM40 |
| K1–K2 | .S..GD2 | KCK20B | .E..HD2 | KCK20B | .E..HD2 | KCK15 |
| K3 | .S..GD2 | KCK20B | .E..HD2 | KCK20B | .E..HD2 | KCK15 |
| N1–N2 | .F..LDJ | KC410M | .F..LDJ | KC410M | .E..LDJ | KC422M |
| N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .E..LDJ | KC422M |
| S1–S2 | .E..GD | KC725M | .S..GD2 | KC725M | .E..HD2 | KC725M |
| S3 | .E..GD | KCSM40 | .S..GD2 | KC725M | .E..HD2 | KC725M |
| S4 | .E..GD | KCSM40 | .S..GD2 | KC725M | .E..HD2 | KC522M |
| H1 | – | – | – | – | – | – |
| Mill 1-14™ • Recommended Starting Feeds [mm] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | 0,12 | 0,46 | 0,82 | 0,08 | 0,33 | 0,59 | 0,06 | 0,25 | 0,44 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..LDJ | 0,12 | 0,47 | 0,82 | 0,08 | 0,34 | 0,59 | 0,06 | 0,26 | 0,44 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,35 |
| .E..LD | 0,12 | 0,46 | 0,81 | 0,09 | 0,33 | 0,58 | 0,07 | 0,25 | 0,43 | 0,06 | 0,22 | 0,38 | 0,05 | 0,20 | 0,35 |
| .E..GD | 0,17 | 0,52 | 0,89 | 0,12 | 0,38 | 0,64 | 0,09 | 0,28 | 0,48 | 0,08 | 0,24 | 0,42 | 0,07 | 0,22 | 0,38 |
| .S..GE | 0,23 | 0,51 | 0,89 | 0,17 | 0,37 | 0,64 | 0,13 | 0,27 | 0,48 | 0,11 | 0,24 | 0,42 | 0,10 | 0,22 | 0,38 |
| .S..GD | 0,23 | 0,50 | 0,88 | 0,17 | 0,36 | 0,63 | 0,13 | 0,27 | 0,47 | 0,11 | 0,24 | 0,41 | 0,10 | 0,22 | 0,38 |
| .S..GD2 | 0,23 | 0,50 | 0,88 | 0,17 | 0,36 | 0,63 | 0,13 | 0,27 | 0,47 | 0,11 | 0,24 | 0,41 | 0,10 | 0,22 | 0,38 |
| .E..HD | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
| .E..HD2 | 0,21 | 0,59 | 0,95 | 0,15 | 0,43 | 0,68 | 0,11 | 0,32 | 0,51 | 0,10 | 0,28 | 0,44 | 0,09 | 0,25 | 0,41 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-14™ • Recommended Starting Feeds [Inch] | |||||||||||||||
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | |||||||||||
| L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
| .F..LDJ | .005 | .013 | .023 | .003 | .009 | .017 | .003 | .007 | .013 | .002 | .006 | .011 | .002 | .006 | .010 |
| .E..LDJ | .005 | .017 | .028 | .003 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 |
| .E..LD | .005 | .016 | .028 | .004 | .012 | .020 | .003 | .009 | .015 | .002 | .008 | .013 | .002 | .007 | .012 |
| .E..GD | .007 | .019 | .032 | .005 | .013 | .023 | .004 | .010 | .017 | .003 | .009 | .015 | .003 | .008 | .014 |
| .S..GE | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .S..GD | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .S..GD2 | .009 | .020 | .032 | .007 | .014 | .023 | .005 | .011 | .017 | .004 | .009 | .015 | .004 | .009 | .014 |
| .E..HD | .009 | .023 | .037 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 |
| .E..HD2 | .008 | .023 | .037 | .006 | .017 | .027 | .004 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 |
| L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. | |||||||||||||||
| Mill 1-14™ • Recommended Starting Speed [m/min] | ||||||||||||||||||||||||||||||||
| D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20% | KC410M | KC422M | KC522M | KC725M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM30 | KCSM40 | ||||||||||||||||||||||
| Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||||||
| D | W | Cutting Speed (m/min) | Max | Start | Min | Max | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min |
| P | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | – | – | – | 455 | 395 | 370 | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | – | – | – | 280 | 255 | 230 | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | – | – | – | 255 | 230 | 205 | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 |
| Y | Y, -20% | 4 | – | – | – | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | – | – | – | 225 | 185 | 160 | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 |
| Y | Y, -20% | 5 | – | – | – | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | – | – | – | 190 | 170 | 150 | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 |
| Y | Y, -20% | 6 | – | – | – | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | – | – | – | 160 | 135 | 110 | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 |
| M | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | – | – | – | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | – | – | – | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | – | – | – | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 |
| K | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 360 | 290 | 245 | 295 | 265 | 240 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 280 | 230 | 195 | 235 | 210 | 190 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 210 | 175 | 140 | 195 | 175 | 160 | – | – | – | – | – | – | – | – | – |
| N | ||||||||||||||||||||||||||||||||
| N | Y | 1 | 1215 | 1080 | 995 | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 2 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 3 | 1080 | 995 | 915 | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | ||||||||||||||||||||||||||||||||
| N | Y | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
| N | Y | 2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 |
| N | Y | 3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 |
| N | Y | 4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | – | – | – | 50 | 45 | 35 | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 |
| H | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||||||||||||
| Mill 1-14™ • Recommended Starting Speeds [SFM] | ||||||||||||||||||||||||||||||||
| D = Dry Machining W = Wet Machining Y = Yes N = No Y, -20% = Yes, but reduce speed by 20% | KC410M | KC422M | KC522M | KC725M | KCK15 | KCK20B | KCPK30 | KCPM40 | KCSM30 | KCSM40 | ||||||||||||||||||||||
| Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||||||||
| D | W | Cutting Speed | Max | Start | Min | Max | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min | Start | Start | Min |
| P | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | – | – | – | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | – | – | – | 920 | 835 | 755 | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | – | – | – | 835 | 755 | 675 | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 |
| Y | Y, -20% | 4 | – | – | – | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | – | – | – | 740 | 605 | 525 | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 |
| Y | Y, -20% | 5 | – | – | – | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | – | – | – | 625 | 560 | 490 | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 |
| Y | Y, -20% | 6 | – | – | – | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | – | – | – | 525 | 445 | 360 | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 |
| M | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | – | – | – | 675 | 605 | 510 | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | – | – | – | 605 | 525 | 460 | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | – | – | – | 475 | 425 | 375 | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 |
| K | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 1180 | 950 | 805 | 970 | 870 | 785 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 920 | 755 | 640 | 770 | 690 | 625 | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 690 | 575 | 460 | 640 | 575 | 525 | – | – | – | – | – | – | – | – | – |
| N | ||||||||||||||||||||||||||||||||
| N | Y | 1 | 3985 | 3545 | 3265 | 3525 | 3100 | 2870 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 2 | 3545 | 3265 | 3000 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| N | Y | 3 | 3545 | 3265 | 3000 | 3100 | 2870 | 2495 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| S | ||||||||||||||||||||||||||||||||
| N | Y | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
| N | Y | 2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 |
| N | Y | 3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 |
| N | Y | 4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | – | – | – | 165 | 150 | 115 | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 |
| H | ||||||||||||||||||||||||||||||||
| Y | Y, -20% | 1 | – | – | – | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
| Y | Y, -20% | 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Y | Y, -20% | 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. | ||||||||||||||||||||||||||||||||
| Mill 1-14™ • Ramping Angles [mm] | |||||
| insert style | cutting diameter | max ramp angle | DH min [mm] - (min hole diameter) | DH max [mm] - (max hole diameter) | DHI [mm] - (max flat-bottomed hole diameter) |
| Mill 1-14 | 20 | 16˚ | 23,74 | 40 | 35,62 |
| Mill 1-14 | 25 | 11˚ | 33,75 | 50 | 44,44 |
| Mill 1-14 | 32 | 7˚ | 47,80 | 64 | 59,79 |
| Mill 1-14 | 40 | 5˚ | 63,76 | 80 | 75,22 |
| Mill 1-14 | 40 | 5˚ | 64,00 | 80 | 75,47 |
| Mill 1-14 | 50 | 4˚ | 83,96 | 100 | 96,05 |
| Mill 1-14 | 63 | 3˚ | 109,93 | 126 | 121,47 |
| Mill 1-14 | 80 | 2˚ | 143,91 | 160 | 155,47 |
| Mill 1-14 | 100 | 1˚ | 183,89 | 200 | 199,47 |
| Mill 1-14 | 125 | 1˚ | 233,88 | 250 | 245,47 |
| Mill 1-14 | 160 | 1˚ | 303,88 | 320 | 315,47 |
| Mill 1-14™ • Ramping Angles [inch] | |||||
| insert style | cutting diameter | max ramp angle | DH min [Inch] - (min hole diameter) | DH max [Inch] - (max hole diameter) | DHI [Inch] - (max flat-bottomed hole diameter) |
| Mill 1-14 | 0.625 | 25˚ | 0.625 | 1.25 | 1.065 |
| Mill 1-14 | 0.750 | 18˚ | 0.869 | 1.50 | 1.130 |
| Mill 1-14 | 0.875 | 13˚ | 1.113 | 1.75 | 1.562 |
| Mill 1-14 | 0.970 | 11˚ | 1.300 | 1.94 | 1.752 |
| Mill 1-14 | 1.000 | 10˚ | 1.360 | 2.00 | 1.812 |
| Mill 1-14 | 1.250 | 7˚ | 1.862 | 2.50 | 2.312 |
| Mill 1-14 | 1.500 | 6˚ | 2.361 | 3.00 | 2.812 |
| Mill 1-14 | 1.250 | 7˚ | 1.873 | 2.50 | 2.322 |
| Mill 1-14 | 1.500 | 5˚ | 2.370 | 3.00 | 2.822 |
| Mill 1-14 | 2.000 | 4˚ | 3.368 | 4.00 | 3.822 |
| Mill 1-14 | 2.500 | 3˚ | 4.367 | 5.00 | 4.822 |
| Mill 1-14 | 3.000 | 2˚ | 5.366 | 6.00 | 5.822 |
| Mill 1-14 | 4.000 | 2˚ | 7.366 | 8.00 | 7.822 |
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