Produit similaire à:
Mill 4-15™ • End Mill • Weldon® Shank • Metric
Shoulder milling cutter for multiple materials
Numéro de matériel5528630
Ref. ISO CatalogueM4D025Z02B25LN15Ref. ANSI CatalogueM4D025Z02B25LN15
- P Acier
- M Acier inoxydable
- K Fonte
- N Non ferreux
- S Alliages hautes températures
- H Matériaux trempés
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Queue — Cylindrique Weldon
- Fraisage — Arrosage interne
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- Aperçu
- Données d'application
- Téléchargements
- Pièces compatibles côté machine
- Pièces compatibles côté pièce
- Pièces de rechange
- Révision
- FAQ
Numéro de matériel | 5528630 |
Ref. ISO Catalogue | M4D025Z02B25LN15 |
Ref. ANSI Catalogue | M4D025Z02B25LN15 |
[D1] Diamètre effectif de coupe | 25 mm |
[D1] Diamètre effectif de coupe | .984 in |
[D] Adaptateur / Queue / Diamètre d’alésage | 25 mm |
[D] Adaptateur / Queue / Diamètre d’alésage | .984 in |
[L] Longueur totale | 89 mm |
[L] Longueur totale | 3.503 in |
[L2] Longueur de tête | 32 mm |
[L2] Longueur de tête | 1.259 in |
[AP1MAX] 1re profondeur de coupe maximale | 15.5 mm |
[AP1MAX] 1re profondeur de coupe maximale | .61 in |
Nombre de plaquettes | 2 |
Poids en kilogrammes | 0.27 |
T/Min max | 26700 |
Matériaux de pièce à usiner
- Acier
- Acier inoxydable
- Fonte
- Non ferreux
- Alliages hautes températures
- Matériaux trempés
Uses and application
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Queue — Cylindrique Weldon
- Fraisage — Arrosage interne
Features and benefits
- True 90° capabilities with a stepless solution when using multiple steps
- Superior wall and surface finish capabilities
- Internal coolant supply
Créez une Solution pour calculer les avances et vitesses
Après avoir créé une Solution, choisissez simplement l'icône "Avances et Vitesses" et notre système vous fournira ses recommandations. Vous pouvez les personnaliser en ajoutant votre machine et vos spécifications techniques, ou en ajustant votre demande à l'aide des curseurs.
Guide de sélection des plaquettes
Guide de sélection des plaquettes | ||||||
Groupe Matières | Travaux légers | Applications générales | Travaux lourds | |||
– | (géomètrie légère) | – | (géomètrie solide) | |||
– | résistance à l’usure | ténacité | ||||
– | Géométrie | Nuance | Géométrie | Nuance | Géométrie | Nuance |
P1-P2 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
P3-P4 | .E..GE | KCPM40 | .S..GE | KCPK30 | .S..GEM | KCPK30 |
P5-P5 | .E..GE | KC725M | .S..GE | KC725M | .S..GEM | KCPK30 |
M1-M2 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GEM | KCPM40 |
M3 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
K1-K2 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
K3 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
N1-N2 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
N3 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
S1-S2 | .E..GE | KC725M | .S..GE | KC725M | .S..GE | KC725M |
S3 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
S4 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Avances de départ recommandées [mm]
Avances de départ recommandées [IPT] | |||||||||||||||
Géométrie de plaquette | Avance par dent de départ recommandée (Fz) en relation avec le % de l'Engagement Radial (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0,12 | 0,47 | 0,84 | 0,08 | 0,34 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,36 |
.E..GE | 0,23 | 0,54 | 0,93 | 0,17 | 0,39 | 0,67 | 0,13 | 0,29 | 0,50 | 0,11 | 0,25 | 0,44 | 0,10 | 0,23 | 0,40 |
.S..GE | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GER | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GEM | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Mill 4-15™ • Recommended Starting Feeds [IPT] | |||||||||||||||
Géométrie de plaquette | Avance par dent de départ recommandée (Fz) en relation avec le % de l'Engagement Radial (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0.005 | 0.019 | 0.034 | 0.003 | 0.014 | 0.024 | 0.003 | 0.010 | 0.018 | 0.002 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 |
.E..GE | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.016 | 0.004 | 0.009 | 0.015 |
.S..GE | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GER | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GEM | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
Vitesses de départ recommandées [m/mn]
Mill 4-15™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
nuance | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Epaisseur copeau hm mm | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | |||||||||||
Groupe Matières | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | |
P | 1 | 550 | 485 | 450 | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
2 | 340 | 310 | 275 | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
3 | 310 | 275 | 255 | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
4 | 230 | 215 | 190 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
5 | 275 | 250 | 230 | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
6 | 190 | 170 | 145 | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
M | 1 | 225 | 200 | 175 | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
2 | 205 | 175 | 160 | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
3 | 160 | 145 | 125 | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
K | 1 | 360 | 325 | 295 | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
2 | 285 | 255 | 235 | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
3 | 240 | 215 | 200 | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
H | 1 | 140 | 115 | 95 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
REMARQUE : Les vitesses de départ RECOMMANDÉES sont indiquées en gras . Réduire la vitesse quand l'épaisseur moyenne du copeau augmente. |
Mill 4-15™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
nuance | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Chip Thickness hex Inch | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | Mini | Maxi | |||||||||||
Groupe Matières | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | Maxi | Départ | Mini | |
P | 1 | 1805 | 1590 | 1475 | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
2 | 1115 | 1015 | 900 | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 | |
3 | 1015 | 900 | 835 | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 | |
4 | 755 | 705 | 625 | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 | |
5 | 900 | 820 | 755 | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 | |
6 | 625 | 560 | 475 | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 | |
M | 1 | 740 | 655 | 575 | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
2 | 670 | 575 | 525 | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 | |
3 | 525 | 475 | 410 | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 | |
K | 1 | 1180 | 1065 | 970 | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – |
2 | 935 | 835 | 770 | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | |
3 | 785 | 705 | 655 | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 2100 | 1870 | 1725 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 | |
3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 | |
4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 | |
H | 1 | 460 | 375 | 310 | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Données d'application
Conseils d’utilisation en ramping
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [mm] | ||||
diamètre de coupe | angle de ramping maxi [R] | DH min [mm] - (min hole diameter) | DH min (diamètre d'alésage mini) | DHI mini (Diamètre mini d'alésage fond plat) |
25 | 2,63° | 44,77 | 50 | 47,16 |
32 | 2,38° | 58,64 | 64 | 60,81 |
35 | 2,12° | 64,61 | 70 | 66,75 |
40 | 1,80° | 74,57 | 80 | 76,82 |
50 | 1,38° | 94,53 | 100 | 96,72 |
63 | 1,06° | 120,52 | 126 | 122,72 |
80 | 0,82° | 154,52 | 160 | 156,73 |
100 | 0,64° | 194,52 | 200 | 196,73 |
125 | 0,51° | 244,51 | 250 | 246,73 |
160 | 0,51° | 314,51 | 320 | 316,74 |
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [Inch] | ||||
diamètre de coupe | angle de ramping maxi [R] | DH min [Inch] - (min hole diameter) | DH min (diamètre d'alésage mini) | DHI mini (Diamètre mini d'alésage fond plat) |
1" | 2.60° | 1.794" | 2" | 1.888" |
1.25" | 2.39° | 2.289" | 2.5" | 2.374" |
1.5" | 1.91° | 2.786" | 3" | 2.874" |
2" | 1.36° | 3.784" | 4" | 3.871" |
2.5" | 1.05° | 4.784" | 5" | 4.871" |
3" | 0.86° | 5.784" | 6" | 5.781" |
4" | 0.63° | 7.784" | 8" | 7.871" |
5" | 0.50° | 9.784" | 10" | 9.871" |
6" | 0.41° | 11.784" | 12" | 11.872" |
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