Produkt ähnlich wie:
Mill 4-11™ • End Mill • Weldon Shank • Metric
Shoulder milling cutter for multiple materials
Material Nummer6131684
ISO Katalog NummerM4D025Z03B25LN11ANSI Katalog NummerM4D025Z03B25LN11
- P Stahl
- M Rostfreier Stahl
- K Gusseisen
- N NE-Metalle
- S Hochwarmfeste Legierungen
- H Gehärtete Werkstoffe
- Planfräsen
- Nutenfräsen: Ebene Stirnfläche
- Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
- Zylinderschaft – Weldon
- Fräsen – Innere Kühlmittelzuführung
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- Überblick
- Anwendungsdaten
- Herunterladen
- Kompatible Teile Maschinenseite
- Kompatible Teile Werkstückseite
- Ersatzteile
- Bewertung
- F&A
Material Nummer | 6131684 |
ISO Katalog Nummer | M4D025Z03B25LN11 |
ANSI Katalog Nummer | M4D025Z03B25LN11 |
[D1] Effektiver Schneidendurchmesser | 25 mm |
[D1] Effektiver Schneidendurchmesser | .984 in |
[D] Adapter/Schaft/Bohrungsdurchmesser | 25 mm |
[D] Adapter/Schaft/Bohrungsdurchmesser | .984 in |
[L] Gesamtlänge | 89 mm |
[L] Gesamtlänge | 3.504 in |
[L2] Kopflänge | 32 mm |
[L2] Kopflänge | 1.26 in |
[AP1MAX] 1. maximale Schnitttiefe | 11 mm |
[AP1MAX] 1. maximale Schnitttiefe | .433 in |
Anzahl der Schneidkörper | 3 |
Gewicht Kilogramm | 0.29 |
Max. Drehzahl | 34300 |
Werkstoffe
- Stahl
- Rostfreier Stahl
- Gusseisen
- NE-Metalle
- Hochwarmfeste Legierungen
- Gehärtete Werkstoffe
Uses and application
- Planfräsen
- Nutenfräsen: Ebene Stirnfläche
- Umfangfräsen/Schulterfräsen: Ebene Stirnfläche
- Zylinderschaft – Weldon
- Fräsen – Innere Kühlmittelzuführung
Features and benefits
- True 90° capabilities. Stepless solution when using multiple steps.
- Superior wall and surface finish capabilities.
- Internal coolant supply.
Lösung erstellen, um Vorschübe und Geschwindigkeiten zu berechnen
Nachdem Sie eine Lösung erstellt haben, wählen Sie einfach das Symbol für Vorschübe und Geschwindigkeiten und unser System gibt Ihnen Empfehlungen. Sie können die Informationen anpassen, indem Sie Ihre Maschine und Spezifikationen hinzufügen oder Anpassungen mithilfe der Schieberegler vornehmen.
Insert Selection
Auswahlhilfe für Wendeschneidplatten
Mill 4-11™ • Insert Selection Guide | ||||||
Malzeme grubu | Hafif işleme | Genel amaçlı kullanım | Ağır işleme | |||
– | (Hafif geometri) | – | (Sert geometri) | |||
– | Aşınma direnci | Tokluk | ||||
– | Geometri | Kalite | Geometri | Kalite | Geometri | Kalite |
P1–P2 | .E..GD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
P3–P4 | .E..GD | KCPK30 | .S..GD | KCPK30 | .E..HD | KCPK30 |
P5–P6 | .E..GD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
M1–M2 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
M3 | .E..GD | KCPM40 | .S..GD | KCPM40 | .E..HD | KCPM40 |
K1–K2 | .E..GD | KCK20B | .E..GD | KCK20B | .S..GD | KCK15 |
K3 | .E..GD | KCK20B | .S..GD | KCK15 | .E..HD | KCPK30 |
N1–N2 | .F..LDJ | KC410M | .E..LDJ | KC422M | .E..LDJ | KC422M |
N3 | .F..LDJ | KC410M | .F..LDJ | KC410M | .F..LDJ | KC410M |
S1–S2 | .E..GD | KC725M | .S..GD | KC725M | .E..HD | KC725M |
S3 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
S4 | .E..GD | KCSM40 | .S..GD | KCSM40 | .E..HD | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Empfohlene Startwerte für Vorschübe [mm]
Mill 4-11™ • Recommended Starting Feeds [mm/th] | |||||||||||||||
Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..LEJ | 0,13 | 0,35 | 0,58 | 0,09 | 0,25 | 0,42 | 0,07 | 0,19 | 0,31 | 0,06 | 0,17 | 0,27 | 0,06 | 0,15 | 0,25 |
.E..GE | 0,23 | 0,43 | 0,59 | 0,17 | 0,31 | 0,43 | 0,13 | 0,23 | 0,32 | 0,11 | 0,20 | 0,28 | 0,10 | 0,18 | 0,25 |
.S..GE | 0,23 | 0,46 | 0,65 | 0,17 | 0,33 | 0,47 | 0,13 | 0,25 | 0,35 | 0,11 | 0,22 | 0,31 | 0,10 | 0,20 | 0,28 |
.S..GEM | 0,23 | 0,46 | 0,71 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Mill 4-11™ • Recommended Starting Feeds [IPT] | |||||||||||||||
Kesici uç geometrisi | Frezenin iş parçasına radyal giriş temasında (ae), diş başına başlangıç ilerleme (Fz) % oranı. | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..LEJ | 0.005 | 0.014 | 0.023 | 0.004 | 0.010 | 0.017 | 0.003 | 0.008 | 0.012 | 0.002 | 0.007 | 0.011 | 0.002 | 0.006 | 0.010 |
.E..GE | 0.009 | 0.016 | 0.022 | 0.007 | 0.012 | 0.016 | 0.005 | 0.009 | 0.012 | 0.004 | 0.008 | 0.010 | 0.004 | 0.007 | 0.010 |
.S..GE | 0.009 | 0.018 | 0.025 | 0.007 | 0.013 | 0.018 | 0.005 | 0.010 | 0.014 | 0.004 | 0.009 | 0.012 | 0.004 | 0.008 | 0.011 |
.S..GEM | 0.009 | 0.018 | 0.028 | 0.007 | 0.013 | 0.020 | 0.005 | 0.010 | 0.015 | 0.004 | 0.009 | 0.013 | 0.004 | 0.008 | 0.012 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
Empfohlene Startwerte für Schnittgeschwindigkeiten [m/min]
Mill 4-11™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
Kalite | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Talaş kalınlığı hex mm | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | |||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 550 | 485 | 450 | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
2 | 340 | 310 | 275 | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
3 | 310 | 275 | 255 | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
4 | 230 | 215 | 190 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
5 | 275 | 250 | 230 | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
6 | 190 | 170 | 145 | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
M | 1 | 225 | 200 | 175 | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
2 | 205 | 175 | 160 | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
3 | 160 | 145 | 125 | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
K | 1 | 360 | 325 | 295 | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
2 | 285 | 255 | 235 | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
3 | 240 | 215 | 200 | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
H | 1 | 140 | 115 | 95 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Mill 4-11™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
Kalite | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Chip Thickness hex Inch | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | Min. | Maks. | |||||||||||
Malzeme grubu | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | Maks. | Başlangıç | Min. | |
P | 1 | 1805 | 1590 | 1475 | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
2 | 1115 | 1015 | 900 | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 | |
3 | 1015 | 900 | 835 | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 | |
4 | 755 | 705 | 625 | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 | |
5 | 900 | 820 | 755 | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 | |
6 | 625 | 560 | 475 | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 | |
M | 1 | 740 | 655 | 575 | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
2 | 670 | 575 | 525 | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 | |
3 | 525 | 475 | 410 | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 | |
K | 1 | 1180 | 1065 | 970 | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – |
2 | 935 | 835 | 770 | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | |
3 | 785 | 705 | 655 | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 2100 | 1870 | 1725 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 | |
3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 | |
4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 | |
H | 1 | 460 | 375 | 310 | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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