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- HexaCut™ 60° • Cast Iron
HexaCut™ 60° • Cast Iron
The HexaCut 60° face milling program is specifically engineered for roughing and semi-finishing cast, ductile, and Compacted Graphite Iron (CGI). Twelve cutting edges drastically reduce your cost per edge and increase tool life. Shorter setup times and excellent cutter accuracy allow you to apply the HexaCut program to the most demanding jobs. Additionally, the 60° lead cutter bodies are engineered with fixed and adjustable pockets for roughing and combined roughing/finishing applications up to Ap1 max = 8mm.
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Key Filters
Workpiece Material
Workpiece Material
- P Steel (6)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(4)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(5)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(5)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(5)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(4)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(4)
- M Stainless Steel (4)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(4)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(4)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(4)
- K Cast Iron (26)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(25)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(25)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(26)
- N Non-Ferrous Materials (5)
- N1Wrought Aluminum (5)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(5)
- N3High-Silicon Aluminum Alloys Si >12.2%(5)
- S High-Temp Alloys (4)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(4)
- H Hardened Materials (6)
- H1Hardened Materials 44-48 HRC(6)
Applications
Applications
Face Milling (5)
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Cutting Diameter
Cutting Diameter
- 3.15 in(1)
- 3.938 in(1)
- 4.921 in(1)
- 6.299 in(1)
- 7.875 in(1)
Cutting Diameter MinEnter ValuetoCutting Diameter MaxCutting Diameter
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Cutting Diameter
Cutting Diameter
- 80.0 mm(1)
- 100.0 mm(1)
- 125.0 mm(1)
- 160.0 mm(1)
- 200.0 mm(1)
Cutting Diameter MinEnter ValuetoCutting Diameter MaxCutting Diameter
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Maximum Cutting Diameter
Maximum Cutting Diameter
- 88.7 mm(1)
- 108.7 mm(1)
- 133.701 mm(1)
- 168.701 mm(1)
- 208.701 mm(1)
Maximum Cutting Diameter MinEnter ValuetoMaximum Cutting Diameter MaxMaximum Cutting Diameter
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Maximum Cutting Diameter
Maximum Cutting Diameter
- 3.492 in(1)
- 4.28 in(1)
- 5.264 in(1)
- 6.642 in(1)
- 8.217 in(1)
Maximum Cutting Diameter MinEnter ValuetoMaximum Cutting Diameter MaxMaximum Cutting Diameter
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Cutting Length
Cutting Length
- 8.0 mm(5)
Cutting Length MinEnter ValuetoCutting Length MaxCutting Length
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Cutting Length
Cutting Length
- 0.315 in(5)
Cutting Length MinEnter ValuetoCutting Length MaxCutting Length
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Reach
Reach
- 1.969 in(2)
- 2.48 in(3)
Reach MinEnter ValuetoReach MaxReach
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Reach
Reach
- 50.0 mm(2)
- 63.0 mm(3)
Reach MinEnter ValuetoReach MaxReach
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Tool Cutting Edge Angle
Tool Cutting Edge Angle
- 60.0 (5)
Tool Cutting Edge Angle MinEnter ValuetoTool Cutting Edge Angle MaxTool Cutting Edge Angle
Connection Style
Connection Style
- B-Cutter Retention Screw (3)
- C-Bolt Circle (1)
- SHCS or RetScrw Or BoltCircle (1)
Number of Flutes
Number of Flutes
- 10 (1)
- 15 (1)
- 20 (1)
- 25 (1)
- 8 (1)
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Cutting Edges Per Insert
Cutting Edges Per Insert
- 12.0 (27)
Cutting Edges Per Insert MinEnter ValuetoCutting Edges Per Insert MaxCutting Edges Per Insert
Internal Coolant Capability
Internal Coolant Capability
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Over All Length [L]
Over All Length [L]
- 1.969 in(2)
- 2.48 in(3)
Over All Length [L] MinEnter ValuetoOver All Length [L] MaxOver All Length [L]
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Over All Length [L]
Over All Length [L]
- 50.0 mm(2)
- 63.0 mm(3)
Over All Length [L] MinEnter ValuetoOver All Length [L] MaxOver All Length [L]
Corner configuration
≈
Corner Radius
Corner Radius
- 0.0 in(7)
- 0.016 in(4)
- 0.031 in(6)
- 0.047 in(6)
- 0.063 in(8)
- 0.079 in(8)
- 0.119 in(8)
Corner Radius MinEnter ValuetoCorner Radius MaxCorner Radius
≈
Corner Radius
Corner Radius
- 0.0 mm(7)
- 0.4 mm(4)
- 0.8 mm(6)
- 1.201 mm(6)
- 1.6 mm(8)
- 2.0 mm(8)
- 3.0 mm(8)
Corner Radius MinEnter ValuetoCorner Radius MaxCorner Radius
=
Corner Chamfer
Corner Chamfer
- 0.0 mm(27)
Corner Chamfer MinEnter ValuetoCorner Chamfer MaxCorner Chamfer
=
Corner Chamfer
Corner Chamfer
- 0.0 in(27)
Corner Chamfer MinEnter ValuetoCorner Chamfer MaxCorner Chamfer
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC524M (5)
- KCK15 (16)
- KCK20 (1)
- KCK20B (8)
- KCKP10 (5)
- KCPK30 (4)
- KD200 (5)
- KY3500 (7)
Hand Of Tool
Hand Of Tool
- R (5)
Wiper Insert
Wiper Insert
- N (23)
Front-End
Insert Shape
Insert Shape
- H-HEXAGON 120 (27)
Insert Geometry
Shape
Shape
- H-HEXAGON 120 (23)
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Insert IC Size
Insert IC Size
- 15.875 mm(8)
- 16.2 mm(15)
Insert IC Size MinEnter ValuetoInsert IC Size MaxInsert IC Size
=
Insert IC Size
Insert IC Size
- 0.625 in(8)
- 0.638 in(15)
Insert IC Size MinEnter ValuetoInsert IC Size MaxInsert IC Size
=
Cutting Edge Length
Cutting Edge Length
- 8.9 mm(1)
- 9.15 mm(5)
- 9.175 mm(3)
- 9.35 mm(14)
Cutting Edge Length MinEnter ValuetoCutting Edge Length MaxCutting Edge Length
=
Cutting Edge Length
Cutting Edge Length
- 0.351 in(1)
- 0.36 in(5)
- 0.361 in(3)
- 0.368 in(14)
Cutting Edge Length MinEnter ValuetoCutting Edge Length MaxCutting Edge Length
Chip Breaker CBMD
Chip Breaker CBMD
- GE (10)
- LE (1)
- MCI (1)
- MF (5)
- MH (1)
- MR (1)
Cutting Tool Material
Cutting Tool Material
- B L (1)
- C N (3)
- H W (19)
Tolerance Class
Tolerance Class
- E (4)
- G (7)
- H (5)
- P (7)
Back-End
Connection Type
Connection Type
- SHELL MILL (5)
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Back-End Diameter
Back-End Diameter
- 27.0 mm(1)
- 32.0 mm(1)
- 40.0 mm(2)
- 60.0 mm(1)
Back-End Diameter MinEnter ValuetoBack-End Diameter MaxBack-End Diameter
=
Back-End Diameter
Back-End Diameter
- 1.063 in(1)
- 1.26 in(1)
- 1.575 in(2)
- 2.362 in(1)
Back-End Diameter MinEnter ValuetoBack-End Diameter MaxBack-End Diameter
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