Product Similar To:
KSRM™ • Daisy IC16 • RP.T1605 • Shell Mills • Inch
Shell Mills
Material Number4043041
ISO Catalog IDBMD200R1604S075L200ANSI Catalog IDBMD200R1604S075L200
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
- Helical Milling
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
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Material Number | 4043041 |
ISO Catalog ID | BMD200R1604S075L200 |
ANSI Catalog ID | BMD200R1604S075L200 |
[D1MAX] Maximum Cutting Diameter | 50.8 mm |
[D1MAX] Maximum Cutting Diameter | 2 in |
[D1] Effective Cutting Diameter | 34.8 mm |
[D1] Effective Cutting Diameter | 1.37 in |
[D] Adapter / Shank / Bore Diameter | 19.05 mm |
[D] Adapter / Shank / Bore Diameter | .75 in |
[D6] Hub Diameter | 44.5 mm |
[D6] Hub Diameter | 1.752 in |
[L] Overall Length | 50.8 mm |
[L] Overall Length | 2 in |
[AP1MAX] 1st Maximum Cutting Depth | 8 mm |
[AP1MAX] 1st Maximum Cutting Depth | .315 in |
Number of Inserts | 4 |
Maximum Ramping Angle | 9.7 |
Max RPM | 24200 |
Gage Insert | RP..T1605M0. |
Weight Pounds | 0.83 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Uses and application
- Helical Milling
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Features and benefits
- Engineered for titanium and stainless steel machining.
- Anti-rotation components feature eight indexable positions.
- Pocketing, ramping, plunging, and helical interpolation capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P3–P4 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P5–P6 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
M1–M2 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
M3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
K1–K2 | – | – | – | – | – | – |
K3 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .E..LEJ | KC422M | .E..LEJ | KC422M | .E..LEJ | KC422M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
S3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
S4 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LEJ |
.E..LE | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LE |
.S..GEJ | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GEJ |
.S..GE | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GE |
.S..HP | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HP |
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LEJ |
.E..LE | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LE |
.S..GEJ | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GEJ |
.S..GE | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GE |
.S..HP | 0,32 | 0,82 | 1,33 | 0,23 | 0,59 | 0,95 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LEJ |
.E..LE | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LE |
.S..GEJ | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GEJ |
.S..GE | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GE |
.S..HP | 0,49 | 1,24 | 2,03 | 0,35 | 0,89 | 1,43 | 0,26 | 0,66 | 1,06 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LEJ |
.E..LE | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LE |
.S..GEJ | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GEJ |
.S..GE | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GE |
.S..HP | 0,40 | 1,03 | 1,67 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,88 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .005 | .020 | .032 | .003 | .014 | .023 | .003 | .011 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LEJ |
.E..LE | .005 | .020 | .032 | .003 | .014 | .023 | .003 | .011 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LE |
.S..GEJ | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .S..GEJ |
.S..GE | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .S..GE |
.S..HP | .009 | .023 | .038 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HP |
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .006 | .027 | .045 | .005 | .019 | .032 | .003 | .014 | .024 | .003 | .013 | .021 | .003 | .011 | .019 | .E..LEJ |
.E..LE | .006 | .027 | .045 | .005 | .019 | .032 | .003 | .014 | .024 | .003 | .013 | .021 | .003 | .011 | .019 | .E..LE |
.S..GEJ | .013 | .029 | .048 | .009 | .021 | .034 | .007 | .015 | .025 | .006 | .013 | .022 | .005 | .012 | .020 | .S..GEJ |
.S..GE | .013 | .029 | .048 | .009 | .021 | .034 | .007 | .015 | .025 | .006 | .013 | .022 | .005 | .012 | .020 | .S..GE |
.S..HP | .013 | .032 | .052 | .009 | .023 | .037 | .007 | .017 | .027 | .006 | .015 | .024 | .005 | .014 | .022 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .009 | .041 | .068 | .007 | .029 | .048 | .005 | .022 | .036 | .004 | .019 | .031 | .004 | .017 | .028 | .E..LEJ |
.E..LE | .009 | .041 | .068 | .007 | .029 | .048 | .005 | .022 | .036 | .004 | .019 | .031 | .004 | .017 | .028 | .E..LE |
.S..GEJ | .019 | .044 | .073 | .014 | .031 | .052 | .010 | .023 | .038 | .009 | .020 | .033 | .008 | .018 | .030 | .S..GEJ |
.S..GE | .019 | .044 | .073 | .014 | .031 | .052 | .010 | .023 | .038 | .009 | .020 | .033 | .008 | .018 | .030 | .S..GE |
.S..HP | .019 | .049 | .079 | .014 | .035 | .056 | .010 | .026 | .041 | .009 | .022 | .036 | .008 | .021 | .033 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .008 | .034 | .056 | .006 | .024 | .040 | .004 | .018 | .030 | .004 | .016 | .026 | .003 | .014 | .024 | .E..LEJ |
.E..LE | .008 | .034 | .056 | .006 | .024 | .040 | .004 | .018 | .030 | .004 | .016 | .026 | .003 | .014 | .024 | .E..LE |
.S..GEJ | .016 | .036 | .060 | .011 | .026 | .043 | .009 | .019 | .032 | .007 | .017 | .028 | .007 | .015 | .025 | .S..GEJ |
.S..GE | .016 | .036 | .060 | .011 | .026 | .043 | .009 | .019 | .032 | .007 | .017 | .028 | .007 | .015 | .025 | .S..GE |
.S..HP | .016 | .040 | .065 | .011 | .029 | .046 | .009 | .021 | .034 | .007 | .019 | .030 | .007 | .017 | .027 | .S..HP |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | – | – | – | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | – | – | – | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | – | – | – | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
40E03R045M16RP16 | 8.3° | 2,6 | 52,4 | 64 | 80 |
40E02R040A32RP16L200 | 11.1° | 3,3 | 51,2 | 64 | 80 |
50A04RS90RP16 | 9.2° | 4,3 | 70 | 84 | 100 |
52A04RS90RP16 | 10.7° | 5,25 | 73,14 | 88 | 104 |
63A04RS90RP16 | 11.8° | 8,0 | 94,05 | 110 | 126 |
63A06RS90RP16 | 4.3° | 3,07 | 97,71 | 110 | 126 |
80A05RS90RP16 | 8.2° | 8,0 | 128,02 | 144 | 160 |
80A07RS90RP16 | 4.5° | 4,5 | 129,89 | 144 | 160 |
100B06RS90RP16 | 6.1° | 8,0 | 168,01 | 184 | 200 |
100B08RS90RP16 | 4.7° | 6,22 | 168,58 | 184 | 200 |
125B09RS90RP16 | 4,3° | 7,5 | 218,08 | 234 | 250 |
Maximum Linear Ramping and Helical Interpolation from Solid
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
BMD150R1603M16L150 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1603W125L200 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1602C125L800 | 11.0° | .117 | 1.888 | 2.37 | 3.0 |
BMD200R1603S075L200 | 11.7° | .217 | 2.776 | 3.37 | 4.0 |
BMD200R1604S075L200 | 9.7° | .181 | 2.810 | 3.37 | 4.0 |
BMD250R1605S100L200 | 11.7° | .315 | 3.744 | 4.37 | 5.0 |
BMD300R1605S100L200 | 8.8° | .315 | 4.738 | 5.37 | 6.0 |
BMD300R1607S100L200 | 6.8° | .245 | 4.768 | 5.37 | 6.0 |
BMD400R1608S125L200 | 4.6° | .245 | 6.762 | 7.37 | 8.0 |
BMD500R1609S150L250 | 4.2° | .295 | 8.744 | 9.37 | 10.0 |
BMD600R1610S150L250 | 3.4° | .295 | 10.744 | 11.37 | 12.0 |
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