Product Similar To:
Drill Fix™ DFR™ • MD Inserts
Drill Fix™ DFR™ • MD Inserts
Material Number7064639
ISO Catalog IDDFR030204MDANSI Catalog IDDFR030204MD
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 7064639 |
ISO Catalog ID | DFR030204MD |
ANSI Catalog ID | DFR030204MD |
Grade | KCMS35 |
[LI] Insert Length | 8.71 mm |
[LI] Insert Length | .3429 in |
[W] Insert Width | 6 mm |
[W] Insert Width | .2362 in |
[D1] Insert Hole Size | 2.5 mm |
[D1] Insert Hole Size | .0984 in |
[S] Insert Thickness | 2.88 mm |
[S] Insert Thickness | .1134 in |
[Rε] Corner Radius | 0.4 mm |
[Rε] Corner Radius | .0156 in |
Workpiece Materials
- Stainless Steel
- High-Temp Alloys
Grades
KCMS35
Composition: Monolayer PVD AlTiN coated medium-grain carbide.
Application: Applicable for stainless steel and high-temperature resistant materials. The coating offers high hardness and excellent wear resistance as well as enhanced high-temperature properties. In combination with its tough substrate, this grade offers superior chipping resistance and is best suited for metastable machining conditions.
Features and benefits
- Positive chipbreaker geometry preferred for unstable cutting on longer chipping materials at high feed rates
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Warning
Warnings • Drill Fix DFR
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders. |
Dimension
Dimensions • DFR Whistle Notch (WD) Shank
D | LS |
20 | 45 |
25 | 45 |
32 | 58 |
Dimensions • DFR Weldon Shank • DIN 1835-1 Form B
D | LS |
20 | 50 |
Dimensions • DFR Flanged Shank
D | LS |
20 | 50 |
Application Data
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | |
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
1 | S | I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
2 | S | I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
3 | S | I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
4 | S | I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | |||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Metric | ||||||||||||
Cutting Speed | ||||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | |
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
1 | S | I | MD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | I | MD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | I | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | I | LD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | I | LD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | I | LD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | I | LD | KC7140 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | I | LD | KC7140 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | I | LD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | I | LD | KC7140 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | I | LD | KC7140 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | I | LD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 |
Metric | ||||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||||
Range | ||||||||||||
Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | ||||||
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
I | MD | KC7140 | ||||||||||
U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
M | 1 | S | O | MD | KC7140 | 150 | 190 | 230 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | MD | KC7140 | 150 | 180 | 210 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
3 | S | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 80 | 110 | 140 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 50 | 70 | 90 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 |
DFR™ • PCD • Metric
Metric | ||||||||||
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR04 20,50–24,00 mm | |
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
1 | S | I | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 | |
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
2 | S | I | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
3 | S | I | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
4 | S | I | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
5 | S | I | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 |
Inch | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 .813–1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | IPR | .002–.003 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 1575 | 2362 | 2834 | IPR | .002–.003 | |
I | ST | KD1425 |
Metric | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 20,50–24,00mm | ||||||
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
I | ST | KD1425 |
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