Product Similar To:
Fix-Perfect™ 70° • Wiper Carbide Insert • SPHX-GP1W • Light Machining
Milling Insert With Wiper Facet • Honed Cutting Edge
Material Number1516937
ISO Catalog IDSPHX1205ZCER-GP1WANSI Catalog IDSPHX1205ZCER-GP1W
- K Cast Iron
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Material Number | 1516937 |
ISO Catalog ID | SPHX1205ZCER-GP1W |
ANSI Catalog ID | SPHX1205ZCER-GP1W |
Grade | KCK15 |
[L10] Insert Cutting Edge Length | 10 mm |
[L10] Insert Cutting Edge Length | .3937 in |
[S] Insert Thickness | 5.5 mm |
[S] Insert Thickness | .2165 in |
[BS] Corner Facet Length | 2 mm |
[BS] Corner Facet Length | .0787 in |
Average Chip Thickness [HM] | 0.02 mm |
Average Chip Thickness [HM] | .0008 in |
Cutting Edges per Insert | 1 |
Workpiece Materials
- Cast Iron
Grades
KCK15
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
Features and benefits
- Wiper insert for cast iron and compacted graphite iron (CGI) machining.
- High-precision periphery ground insert.
- Indexabe milling insert with one cutting edge.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
K3 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | .E..GP | KCK15 | .E..GP | KCK15 | .E..GP | KCK15 |
K3 | .E..GP | KCK15 | .E..GP | KCK15 | .S..GP | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..GP | 0,14 | 0,49 | 0,94 | 0,10 | 0,36 | 0,68 | 0,08 | 0,27 | 0,51 | 0,07 | 0,23 | 0,44 | 0,06 | 0,21 | 0,40 | .E..GP |
.T..GP | 0,25 | 0,63 | 1,01 | 0,18 | 0,45 | 0,73 | 0,14 | 0,34 | 0,54 | 0,12 | 0,30 | 0,47 | 0,11 | 0,27 | 0,43 | .T..GP |
.S..GP | 0,25 | 0,63 | 1,01 | 0,18 | 0,45 | 0,73 | 0,14 | 0,34 | 0,54 | 0,12 | 0,30 | 0,47 | 0,11 | 0,27 | 0,43 | .S..GP |
Light | General | Heavy |
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..GP | 0,13 | 0,25 | 0,46 | 0,10 | 0,19 | 0,35 | 0,09 | 0,16 | 0,30 | 0,08 | 0,15 | 0,28 | 0,08 | 0,15 | 0,28 | .E..GP |
.T..GP | 0,19 | 0,43 | 0,84 | 0,14 | 0,32 | 0,62 | 0,13 | 0,28 | 0,54 | 0,12 | 0,26 | 0,51 | 0,11 | 0,26 | 0,50 | .T..GP |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KB1340 | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 1645 | 1100 | 585 | 325 | 295 | 260 | 505 | 460 | 410 | 275 | 235 | 195 | 355 | 320 | 285 | 965 | 880 | 780 |
2 | – | – | – | 255 | 225 | 215 | 400 | 355 | 330 | 220 | 180 | 160 | 280 | 255 | 230 | 765 | 685 | 635 | |
3 | – | – | – | 215 | 190 | 170 | 335 | 300 | 275 | 185 | 150 | 130 | 235 | 210 | 195 | 645 | 570 | 525 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | KC110M | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 155 | 145 | 135 | 325 | 295 | 260 | 505 | 460 | 410 | 275 | 235 | 195 | 355 | 320 | 285 | 965 | 880 | 780 |
2 | 135 | 130 | 120 | 255 | 225 | 215 | 400 | 355 | 330 | 220 | 180 | 160 | 280 | 255 | 230 | 765 | 685 | 635 | |
3 | 120 | 105 | 95 | 215 | 190 | 170 | 335 | 300 | 275 | 185 | 150 | 130 | 235 | 210 | 195 | 645 | 570 | 525 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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