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KVNS™ A2™ • Arbor Mount • Metric
Slot milling cutter for multiple materials
Objednací číslo1246124
ISO katalogové ID4.97080122ANSI katalogové ID4.97080122
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
Slotting: Side with AE/AP dimensions
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- Přehled
- Řezné podmínky
- Stahování
- Kompatibilní díly strana stroje
- Kompatibilní díly strana obrobku
- Náhradní díly
- Posouzení
- Otázky A Odpovědi
Objednací číslo | 1246124 |
ISO katalogové ID | 4.97080122 |
ANSI katalogové ID | 4.97080122 |
[BM] Cutting Width Minimum | 2.2 mm |
[BM] Cutting Width Minimum | .0866 in |
[D1] Effective Cutting Diameter | 80 mm |
[D1] Effective Cutting Diameter | 3.15 in |
[CDX] Radial Maximum Depth of Cut | 21 mm |
[CDX] Radial Maximum Depth of Cut | .8268 in |
[D] Adapter / Shank / Bore Diameter | 16 mm |
[D] Adapter / Shank / Bore Diameter | .6299 in |
[THUB] Hub Thickness | 1.8 mm |
[THUB] Hub Thickness | .0709 in |
Number of Inserts | 7 |
Weight Kilograms | 0.05 |
Gage Insert | 3.90022____ |
Max RPM | 4000 |
Materiály obrobků
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
Použití
Slotting: Side with AE/AP dimensions
Vlastnosti a výhody
- Self-clamping insert seat with fixed stop.
- Excellent for all flat-bottom slotting and cut-off operations.
- Two drive rings required for each cutter body. They must be ordered separately, and in pairs of two.
- For cutter diameters 200mm and 250mm support rings are optional (instead of drive rings). Support rings also must be ordered separately, and in pairs of two.
Vytvořit řešení pro výpočet posuvů a rychlosti
Po vytvoření řešení stačí vybrat ikonu Posuvy & Rychlosti a náš systém poskytne doporučení. Informace můžete upravit přidáním zařízení a specifikací nebo provést úpravy pomocí posuvníků.
Výběr břitové destičky
Výběr břitové destičky
KVNS™ A2™ Slotting Cutters • Insert Selection Guide | ||||||
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1-P2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P3-P4 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
P5-P6 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
M1-M2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
M3 | .S..GD | KCPK30 | .S..GB | KCPK30 | .S..GB | KCPK30 |
K1-K2 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
K3 | .S..GD | KCPK30 | .S..GD | KCPK30 | .S..GB | KCPK30 |
N1-N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1-S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Posuvy
Doporučené počáteční hodnoty posuvů [mm]
KVNS™ A2™ Series • Recommended Starting Feeds [mm/th] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0,23 | 0,46 | 0,71 | 0,17 | 0,33 | 0,51 | 0,13 | 0,25 | 0,38 | 0,11 | 0,22 | 0,33 | 0,10 | 0,20 | 0,30 |
.S..GB | 0,23 | 0,46 | 0,74 | 0,17 | 0,33 | 0,54 | 0,13 | 0,25 | 0,40 | 0,11 | 0,22 | 0,35 | 0,10 | 0,20 | 0,32 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Recommended Starting Feeds [IPT]
KVNS™ A2™ Series • Recommended Starting Feeds [IPT] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GD | 0.009 | 0.017 | 0.026 | 0.007 | 0.013 | 0.019 | 0.005 | 0.009 | 0.014 | 0.004 | 0.008 | 0.012 | 0.004 | 0.008 | 0.011 |
.S..GB | 0.009 | 0.017 | 0.028 | 0.007 | 0.013 | 0.020 | 0.005 | 0.009 | 0.015 | 0.004 | 0.008 | 0.013 | 0.004 | 0.008 | 0.012 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use "Light Machining" values as starting feed rate. |
Rychlosti
Doporučené počáteční řezné rychlosti [m/min]
KVNS™ A2™ Series • Recommended Starting Speed [m/min] | |||||||
Grade | KCPK30 | KMF | |||||
Chip Thickness hex mm | Min | Max | Min | Max | |||
Material Group | Max | Start | Min | Max | Start | Min | |
P | 1 | 455 | 395 | 370 | – | – | – |
2 | 280 | 255 | 230 | – | – | – | |
3 | 255 | 230 | 205 | – | – | – | |
4 | 225 | 185 | 160 | – | – | – | |
5 | 190 | 170 | 150 | – | – | – | |
6 | 160 | 135 | 110 | – | – | – | |
M | 1 | 205 | 185 | 155 | – | – | – |
2 | 185 | 160 | 140 | – | – | – | |
3 | 145 | 130 | 115 | – | – | – | |
K | 1 | 295 | 265 | 240 | – | – | – |
2 | 235 | 210 | 190 | – | – | – | |
3 | 195 | 175 | 160 | – | – | – | |
N | 1 | – | – | – | 335 | 298 | 271 |
2 | – | – | – | 335 | 298 | 271 | |
3 | – | – | – | 219 | 198 | 170 | |
S | 1 | – | – | – | 30 | 24 | 20 |
2 | – | – | – | 30 | 24 | 20 | |
3 | – | – | – | 30 | 24 | 20 | |
4 | 50 | 45 | 35 | 24 | 24 | 24 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Recommended Starting Speeds [SFM]
KVNS™ A2™ Series • Recommended Starting Speed [SFM] | |||||||
Grade | KCPK30 | KMF | |||||
Chip Thickness hex Inch | Min | Max | Min | Max | |||
Material Group | Max | Start | Min | Max | Start | Min | |
P | 1 | 1495 | 1295 | 1215 | – | – | – |
2 | 920 | 835 | 755 | – | – | – | |
3 | 835 | 755 | 675 | – | – | – | |
4 | 740 | 605 | 525 | – | – | – | |
5 | 625 | 560 | 490 | – | – | – | |
6 | 525 | 445 | 360 | – | – | – | |
M | 1 | 675 | 605 | 510 | – | – | – |
2 | 605 | 525 | 460 | – | – | – | |
3 | 475 | 425 | 375 | – | – | – | |
K | 1 | 970 | 870 | 785 | – | – | – |
2 | 770 | 690 | 625 | – | – | – | |
3 | 640 | 575 | 525 | – | – | – | |
N | 1 | – | – | – | 1100 | 980 | 890 |
2 | – | – | – | 1100 | 980 | 890 | |
3 | – | – | – | 720 | 650 | 560 | |
S | 1 | – | – | – | 100 | 80 | 65 |
2 | – | – | – | 100 | 80 | 65 | |
3 | – | – | – | 100 | 80 | 65 | |
4 | 165 | 150 | 115 | 80 | 80 | 80 | |
H | 1 | – | – | – | – | – | – |
Recommended Starting Speed are pointing to 90° Shoulder Milling . Starting Speed for Face and Copy Milling can be Increased by 20 %. As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
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