Product Similar To:
Drill Fix™ DFR™ • GD Inserts
Drill Fix™ DFR™ • GD Inserts
Material Number5068267
ISO Catalog IDDFR020204GDANSI Catalog IDDFR020204GD
- P Steel
- K Cast Iron
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Material Number | 5068267 |
ISO Catalog ID | DFR020204GD |
ANSI Catalog ID | DFR020204GD |
Grade | KCPK10 |
[LI] Insert Length | 7.12 mm |
[LI] Insert Length | .2803 in |
[W] Insert Width | 4.9 mm |
[W] Insert Width | .1929 in |
[D1] Insert Hole Size | 2.3 mm |
[D1] Insert Hole Size | .0906 in |
[S] Insert Thickness | 2.79 mm |
[S] Insert Thickness | .1098 in |
[Rε] Corner Radius | 0.4 mm |
[Rε] Corner Radius | .0156 in |
Workpiece Materials
- Steel
- Cast Iron
Grades
KCPK10
Composition: Advanced CVD TiCN-Al2O3 coating combined with a cobalt-enriched carbide substrate.
Application: The KCPK10 grade offers a balanced combination of deformation resistance and edge toughness leading to outstanding abrasion and crater wear resistance for high-speed machining of steel and cast iron. Use for very high cutting speeds with low to medium feed rates.
Features and benefits
- General purpose chipbreaker geometry preferred for use on ductile and normal chipping materials
- Preferred on outboard position
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Warning
Warnings • Drill Fix DFR
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders. |
Dimension
Dimensions • DFR Whistle Notch (WD) Shank
D | LS |
20 | 45 |
25 | 45 |
32 | 58 |
Dimensions • DFR Weldon Shank • DIN 1835-1 Form B
D | LS |
20 | 50 |
Dimensions • DFR Flanged Shank
D | LS |
20 | 50 |
Application Data
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | |
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
1 | S | I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
2 | S | I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
3 | S | I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
4 | S | I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | |||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Metric | ||||||||||||
Cutting Speed | ||||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | |
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
1 | S | I | MD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | I | MD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | I | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | I | LD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | I | LD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | I | LD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | I | LD | KC7140 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | I | LD | KC7140 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | I | LD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | I | LD | KC7140 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | I | LD | KC7140 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | I | LD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 |
Metric | ||||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||||
Range | ||||||||||||
Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | ||||||
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
I | MD | KC7140 | ||||||||||
U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
M | 1 | S | O | MD | KC7140 | 150 | 190 | 230 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | MD | KC7140 | 150 | 180 | 210 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
3 | S | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 80 | 110 | 140 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 50 | 70 | 90 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 |
DFR™ • PCD • Metric
Metric | ||||||||||
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR04 20,50–24,00 mm | |
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
1 | S | I | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 | |
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
2 | S | I | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
3 | S | I | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
4 | S | I | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
5 | S | I | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 |
Inch | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 .813–1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | IPR | .002–.003 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 1575 | 2362 | 2834 | IPR | .002–.003 | |
I | ST | KD1425 |
Metric | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 20,50–24,00mm | ||||||
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
I | ST | KD1425 |
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