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| Material Number | 5068280 |
| ISO Catalog ID | DFR040304GD |
| ANSI Catalog ID | DFR040304GD |
| Grade | KCPK10 |
| [LI] Insert Length | 10.759 mm |
| [LI] Insert Length | .4236 in |
| [W] Insert Width | 7.38 mm |
| [W] Insert Width | .2906 in |
| [D1] Insert Hole Size | 2.85 mm |
| [D1] Insert Hole Size | .1122 in |
| [S] Insert Thickness | 3.79 mm |
| [S] Insert Thickness | .1492 in |
| [Rε] Corner Radius | 0.4 mm |
| [Rε] Corner Radius | .0156 in |
Grades
KCPK10
Composition: Advanced CVD TiCN-Al2O3 coating combined with a cobalt-enriched carbide substrate.
Application: The KCPK10 grade offers a balanced combination of deformation resistance and edge toughness leading to outstanding abrasion and crater wear resistance for high-speed machining of steel and cast iron. Use for very high cutting speeds with low to medium feed rates.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders. |
| D | LS |
| 20 | 45 |
| 25 | 45 |
| 32 | 58 |
| D | LS |
| 20 | 50 |
| D | LS |
| 20 | 50 |
| Cutting Speed | ||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | |
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
| 1 | S | I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| 2 | S | I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| 3 | S | I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| 4 | S | I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | |||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | ||||||
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
| I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |||
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |||
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |||
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |||
| Metric | ||||||||||||
| Cutting Speed | ||||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | |
| P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
| 1 | S | I | MD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | U | I | MD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | I | I | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | S | I | LD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | U | I | LD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | I | I | LD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | S | I | LD | KC7140 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | U | I | LD | KC7140 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | I | I | LD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | S | I | LD | KC7140 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | U | I | LD | KC7140 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | I | I | LD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| Metric | ||||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||||
| Range | ||||||||||||
| Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | ||||||
| P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | MD | KC7140 | ||||||||||
| 2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| 6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| M | 1 | S | O | MD | KC7140 | 150 | 190 | 230 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| 2 | S | O | MD | KC7140 | 150 | 180 | 210 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| 3 | S | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 80 | 110 | 140 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 50 | 70 | 90 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| Metric | ||||||||||
| Cutting Speed | ||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR04 20,50–24,00 mm | |
| N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
| 1 | S | I | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 | |
| 2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| 2 | S | I | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| 3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| 3 | S | I | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| 4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| 4 | S | I | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| 5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| 5 | S | I | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| Inch | ||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
| Range | ||||||||||
| Min | Starting Value | Max | Ø | DFR04 .813–1.00" | ||||||
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | IPR | .002–.003 |
| I | ST | KD1425 | ||||||||
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 5 | S | O | ST | KD1425 | 1575 | 2362 | 2834 | IPR | .002–.003 | |
| I | ST | KD1425 | ||||||||
| Metric | ||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
| Range | ||||||||||
| Min | Starting Value | Max | Ø | DFR04 20,50–24,00mm | ||||||
| N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
| I | ST | KD1425 | ||||||||
| 2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| I | ST | KD1425 | ||||||||
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