Product Similar To:
Drill Fix™ DFR™ • GD Inserts
Drill Fix™ DFR™ • GD Inserts
Material Number5067314
ISO Catalog IDDFR040304GDANSI Catalog IDDFR040304GD
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
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Material Number | 5067314 |
ISO Catalog ID | DFR040304GD |
ANSI Catalog ID | DFR040304GD |
Grade | KCU25 |
[LI] Insert Length | 10.759 mm |
[LI] Insert Length | .4236 in |
[W] Insert Width | 7.38 mm |
[W] Insert Width | .2906 in |
[D1] Insert Hole Size | 2.85 mm |
[D1] Insert Hole Size | .1122 in |
[S] Insert Thickness | 3.79 mm |
[S] Insert Thickness | .1492 in |
[Rε] Corner Radius | 0.4 mm |
[Rε] Corner Radius | .0156 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
Grades
KCU25
Composition: An advanced PVD grade with hard AlTiN coating and fine-grain unalloyed substrate. The new and improved coating improves edge stability with wide range speed and feed capabilities.
Application: The KCU25™ grade is ideal for general machining of most steels, stainless steels, high-temp alloys, titanium, irons, and non-ferrous materials in a wide range of speeds and feeds with improved edge toughness for interrupted cuts and high feed rates.
Features and benefits
- General purpose chipbreaker geometry preferred for use on ductile and normal chipping materials
- Preferred on outboard position
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Warning
Warnings • Drill Fix DFR
WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders. |
Dimension
Dimensions • DFR Whistle Notch (WD) Shank
D | LS |
20 | 45 |
25 | 45 |
32 | 58 |
Dimensions • DFR Weldon Shank • DIN 1835-1 Form B
D | LS |
20 | 50 |
Dimensions • DFR Flanged Shank
D | LS |
20 | 50 |
Application Data
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | |
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
1 | S | I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
2 | S | I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
3 | S | I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
4 | S | I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | |||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 |
Metric | ||||||||||||
Cutting Speed | ||||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | |
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
1 | S | I | MD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | U | I | MD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
1 | I | I | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | S | I | LD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | U | I | LD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
2 | I | I | LD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | S | I | LD | KC7140 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | U | I | LD | KC7140 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
3 | I | I | LD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | S | I | LD | KC7140 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | U | I | LD | KC7140 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
4 | I | I | LD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
5 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
6 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 |
Metric | ||||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||||
Range | ||||||||||||
Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | ||||||
P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
I | MD | KC7140 | ||||||||||
U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
I | LD | KC7140 | ||||||||||
5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
I | LD | KC7140 | ||||||||||
U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
I | LD | KC7140 | ||||||||||
M | 1 | S | O | MD | KC7140 | 150 | 190 | 230 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
2 | S | O | MD | KC7140 | 150 | 180 | 210 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
3 | S | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
I | MD | KC7140 | ||||||||||
U | O | MD | KC7140 | 80 | 110 | 140 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 | ||||||||||
I | O | MD | KC7140 | 50 | 70 | 90 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
I | MD | KC7140 |
DFR™ • PCD • Metric
Metric | ||||||||||
Cutting Speed | ||||||||||
Range | Recommended Feed Rate (fz) by Diameter | |||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR04 20,50–24,00 mm | |
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
1 | S | I | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 | |
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
2 | S | I | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
3 | S | I | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
4 | S | I | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
5 | S | I | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 |
Inch | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 .813–1.00" | ||||||
N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | IPR | .002–.003 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | IPR | .005–.007 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 1575 | 2362 | 2834 | IPR | .002–.003 | |
I | ST | KD1425 |
Metric | ||||||||||
Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
Range | ||||||||||
Min | Starting Value | Max | Ø | DFR04 20,50–24,00mm | ||||||
N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
I | ST | KD1425 | ||||||||
2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
I | ST | KD1425 | ||||||||
5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
I | ST | KD1425 |
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