Product Similar To:
KCRA - RN • Face Mills • Metric
Shell Mills
Material Number6002128
ISO Catalog IDKCRA40Z04S22RN12ANSI Catalog IDKCRA40Z04S22RN12
- P Steel
- S High-Temp Alloys
- Milling - Pressurized Air Coolant
- Face Milling
- Side Milling/Shoulder Milling: Ball Nose
- Milling - Side and Face
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Material Number | 6002128 |
ISO Catalog ID | KCRA40Z04S22RN12 |
ANSI Catalog ID | KCRA40Z04S22RN12 |
[D1MAX] Maximum Cutting Diameter | 40 mm |
[D1MAX] Maximum Cutting Diameter | 1.574 in |
[D1] Effective Cutting Diameter | 27.3 mm |
[D1] Effective Cutting Diameter | 1.074 in |
[D] Adapter / Shank / Bore Diameter | 22 mm |
[D] Adapter / Shank / Bore Diameter | .8666 in |
[D6] Hub Diameter | 38 mm |
[D6] Hub Diameter | 1.496 in |
[L] Overall Length | 45 mm |
[L] Overall Length | 1.771 in |
[AP1MAX] 1st Maximum Cutting Depth | 6.35 mm |
[AP1MAX] 1st Maximum Cutting Depth | .25 in |
Number of Inserts | 4 |
Weight Kilograms | 0.27 |
Max RPM | 23700 |
Gage Insert | RNGN120400 |
Workpiece Materials
- Steel
- High-Temp Alloys
Uses and application
- Milling - Pressurized Air Coolant
- Face Milling
- Side Milling/Shoulder Milling: Ball Nose
- Milling - Side and Face
Features and benefits
- First choice for face and shoulder milling high-temperature alloys.
- Higher material removal rate due to fine pitch cutters.
- Secure clamping system, improving process stability and reliability.
- Effective air coolant feature. Better chip flow and increased insert tool life.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .EGN | KYS30 | .EGN | KYS30 | .TGN | KYS30 |
S3 | .EGN | KYSP30 | .EGN | KYSP30 | .TGN | KYSP30 |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Feeds
At 6,35 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.EGN | 0,08 | 0,09 | 0,11 | 0,06 | 0,07 | 0,09 | 0,06 | 0,06 | 0,07 | 0,05 | 0,06 | 0,07 | 0,05 | 0,06 | 0,07 | .EGN |
.TGN | 0,13 | 0,17 | 0,19 | 0,09 | 0,13 | 0,14 | 0,08 | 0,11 | 0,13 | 0,08 | 0,10 | 0,12 | 0,08 | 0,10 | 0,12 | .TGN |
At 3,00 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,50 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.EGN | 0,18 | 0,20 | 0,24 | 0,13 | 0,15 | 0,18 | 0,12 | 0,13 | 0,16 | 0,11 | 0,12 | 0,15 | 0,11 | 0,12 | 0,14 | .EGN |
.TGN | 0,27 | 0,36 | 0,41 | 0,20 | 0,27 | 0,31 | 0,17 | 0,23 | 0,27 | 0,16 | 0,22 | 0,25 | 0,16 | 0,21 | 0,24 | .TGN |
At 0,75 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.EGN | 0,10 | 0,11 | 0,13 | 0,07 | 0,08 | 0,10 | 0,07 | 0,07 | 0,09 | 0,06 | 0,07 | 0,08 | 0,06 | 0,07 | 0,08 | .EGN |
.TGN | 0,15 | 0,20 | 0,23 | 0,11 | 0,15 | 0,17 | 0,10 | 0,13 | 0,15 | 0,09 | 0,12 | 0,14 | 0,09 | 0,12 | 0,14 | .TGN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.EGN | 0,13 | 0,14 | 0,18 | 0,10 | 0,11 | 0,13 | 0,09 | 0,09 | 0,12 | 0,08 | 0,09 | 0,11 | 0,08 | 0,09 | 0,11 | .EGN |
.TGN | 0,19 | 0,26 | 0,30 | 0,15 | 0,19 | 0,22 | 0,13 | 0,17 | 0,19 | 0,12 | 0,16 | 0,18 | 0,12 | 0,15 | 0,18 | .TGN |
TechnicalInfo
Insert Assembly Guide
Safety Notes | |||||
Read all instructions carefully | Wear eye protection | Inspect and tighten fasteners regularly | Warning: Cutting hazard | Warning: Hot surfaces | Do not exceed maximum RPM |
Assembly Instructions | |
Assemble STCM-25 screw to KW1008 wedge, 1 to 1 1/2 turns. | Wedge/screw assembly. |
Install wedge/screw assembly into cutter body, but maintain assembly gap for installing insert. | Slide insert, RNGN12... into pocket and torque wedge/insert assembly to 3,5 Nm (31 in/lbs). Repeat for each pocket. |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KYS30 | KYSP30 | |||||
P | 1 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | |
K | 1 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | |
S | 1 | 805 | 660 | 510 | 805 | 660 | 510 |
2 | 805 | 660 | 510 | 805 | 660 | 510 | |
3 | 1170 | 950 | 730 | 1170 | 950 | 730 | |
4 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | |
3 | – | – | – | – | – | – |
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