Product Similar To:
Mill 1-7™ • End Mill • Cylindrical Shank • Metric
Shoulder milling cutter for multiple materials
Material Number5190191
ISO Catalog ID16A03R020A16ED07ANSI Catalog ID16A03R020A16ED07
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
- H Hardened Materials
- Face Milling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Shank - Cylindrical Plain
- Milling - Through Coolant
- Pocketing
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Material Number | 5190191 |
ISO Catalog ID | 16A03R020A16ED07 |
ANSI Catalog ID | 16A03R020A16ED07 |
[D1] Effective Cutting Diameter | 16 mm |
[D1] Effective Cutting Diameter | .62 in |
[D] Adapter / Shank / Bore Diameter | 16 mm |
[D] Adapter / Shank / Bore Diameter | .63 in |
[L] Overall Length | 100 mm |
[L] Overall Length | 3.937 in |
[L2] Head Length | 20 mm |
[L2] Head Length | .787 in |
[AP1MAX] 1st Maximum Cutting Depth | 6.98 mm |
[AP1MAX] 1st Maximum Cutting Depth | .275 in |
Number of Inserts | 3 |
Maximum Ramping Angle | 2.92 |
Weight Kilograms | 0.14 |
Max RPM | 55790 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
- Hardened Materials
Uses and application
- Face Milling
- Helical Milling
- Ramping: Blank
- Slotting: Square End
- Side Milling/Shoulder Milling: Square End
- Shank - Cylindrical Plain
- Milling - Through Coolant
- Pocketing
Features and benefits
- Internal coolant supply.
- For ramping, slotting, plunging, facing, and true 90° walls.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .S..GE | KC725M | .S..GE | KCPK30 | .S..GE | KCPM40 |
P3–P4 | .S..GE | KC725M | .S..GE | KCPK30 | .S..GE | KCPM40 |
P5–P6 | .S..GE | KC725M | .S..GE | KCPK30 | .S..GE | KCPM40 |
M1–M2 | .S..GE | KC522M | .S..GE | KC725M | .S..GE | KCPM40 |
M3 | .S..GE | KC725M | .S..GE | KCPK30 | .S..GE | KCPM40 |
K1–K2 | .S..GE | KCPK30 | .S..GE | KCPK30 | .S..GE | KCPK30 |
K3 | .S..GE | KCPK30 | .S..GE | KCPK30 | .S..GE | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..GE | KC522M | .S..GE | KC725M | .S..GE | KC725M |
S3 | .S..GE | KC725M | .S..GE | KC725M | .S..GE | KCPM40 |
S4 | .S..GE | KC522M | .S..GE | KC725M | .S..GE | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Mill 1-7™ • Recommended Starting Feeds [mm/th] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GE | 0,23 | 0,47 | 0,69 | 0,17 | 0,34 | 0,50 | 0,13 | 0,26 | 0,37 | 0,11 | 0,22 | 0,32 | 0,10 | 0,20 | 0,30 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Recommended Starting Feeds [IPT]
Mill 1-7™ • Recommended Starting Feeds [IPT] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.S..GE | 0.009 | 0.018 | 0.027 | 0.007 | 0.013 | 0.019 | 0.005 | 0.010 | 0.014 | 0.004 | 0.009 | 0.013 | 0.004 | 0.008 | 0.012 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
Mill 1-7™ • Recommended Starting Speed [m/min] | ||||||||||||||||
Grade | KC522M | KC725M | KCPK30 | KCPM40 | KCSM30 | |||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 330 | 285 | 270 | 260 | 230 | 215 | 455 | 395 | 370 | 295 | 260 | 245 | 370 | 320 | 300 |
2 | 275 | 240 | 200 | 220 | 190 | 160 | 280 | 255 | 230 | 250 | 215 | 180 | 305 | 270 | 220 | |
3 | 255 | 215 | 175 | 200 | 170 | 140 | 255 | 230 | 205 | 230 | 195 | 160 | 285 | 240 | 195 | |
4 | 225 | 185 | 150 | 180 | 150 | 120 | 225 | 185 | 160 | 205 | 170 | 135 | 250 | 205 | 165 | |
5 | 185 | 170 | 150 | 150 | 135 | 120 | 190 | 170 | 150 | 170 | 155 | 135 | 205 | 190 | 165 | |
6 | 165 | 125 | 100 | 130 | 100 | 80 | 160 | 135 | 110 | 150 | 115 | 90 | 185 | 140 | 110 | |
M | 1 | 205 | 180 | 165 | 170 | 150 | 135 | 205 | 185 | 155 | 195 | 170 | 155 | 225 | 180 | 170 |
2 | 185 | 160 | 130 | 155 | 130 | 110 | 185 | 160 | 140 | 175 | 150 | 125 | 205 | 160 | 135 | |
3 | 140 | 120 | 95 | 115 | 100 | 80 | 145 | 130 | 115 | 130 | 115 | 90 | 155 | 125 | 95 | |
K | 1 | 230 | 205 | 185 | – | – | – | 295 | 265 | 240 | – | – | – | – | – | – |
2 | 180 | 160 | 150 | – | – | – | 235 | 210 | 190 | – | – | – | – | – | – | |
3 | 150 | 135 | 120 | – | – | – | 195 | 175 | 160 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 |
2 | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | |
3 | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | |
4 | 50 | 45 | 35 | 50 | 45 | 30 | 50 | 45 | 35 | 55 | 50 | 35 | 60 | 55 | 40 | |
H | 1 | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Mill 1-7™ • Recommended Starting Speed [SFM] | ||||||||||||||||
Grade | KC522M | KC725M | KCPK30 | KCPM40 | KCSM30 | |||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | ||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 1085 | 935 | 885 | 855 | 755 | 705 | 1495 | 1295 | 1215 | 970 | 855 | 805 | 1215 | 1050 | 985 |
2 | 900 | 785 | 655 | 720 | 625 | 525 | 920 | 835 | 755 | 820 | 705 | 590 | 1000 | 885 | 720 | |
3 | 835 | 705 | 575 | 655 | 560 | 460 | 835 | 755 | 675 | 755 | 640 | 525 | 935 | 785 | 640 | |
4 | 740 | 605 | 490 | 590 | 490 | 395 | 740 | 605 | 525 | 675 | 560 | 445 | 820 | 675 | 540 | |
5 | 605 | 560 | 490 | 490 | 445 | 395 | 625 | 560 | 490 | 560 | 510 | 445 | 675 | 625 | 540 | |
6 | 540 | 410 | 330 | 425 | 330 | 260 | 525 | 445 | 360 | 490 | 375 | 295 | 605 | 460 | 360 | |
M | 1 | 675 | 590 | 540 | 560 | 490 | 445 | 675 | 605 | 510 | 640 | 560 | 510 | 740 | 590 | 560 |
2 | 605 | 525 | 425 | 510 | 425 | 360 | 605 | 525 | 460 | 575 | 490 | 410 | 675 | 525 | 445 | |
3 | 460 | 395 | 310 | 375 | 330 | 260 | 475 | 425 | 375 | 425 | 375 | 295 | 510 | 410 | 310 | |
K | 1 | 755 | 675 | 605 | – | – | – | 970 | 870 | 785 | – | – | – | – | – | – |
2 | 590 | 525 | 490 | – | – | – | 770 | 690 | 625 | – | – | – | – | – | – | |
3 | 490 | 445 | 395 | – | – | – | 640 | 575 | 525 | – | – | – | – | – | – | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 |
2 | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | |
3 | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | |
4 | 165 | 150 | 115 | 165 | 150 | 100 | 165 | 150 | 115 | 180 | 165 | 115 | 195 | 180 | 130 | |
H | 1 | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Application Data
Application Examples
Mill 1-7™ • Ramping Angles [mm] | ||||
cutting diameter | max ramp angle to non-cutting corner tangent | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
12 | 5,49° | 14,62 | 21,43 | 24 |
16 | 2,92° | 22,52 | 28,04 | 32 |
20 | 2,01° | 30,51 | 36,49 | 40 |
Application Examples
Mill 1-7™ • Ramping Angles [Inch] | ||||
cutting diameter | max ramp angle to non-cutting corner tangent | DH min (min hole diameter) | DHI min (min flat-bottomed hole diameter) | max diameter (no flat bottom) |
.500 | 4.56° | .628 | .886 | 1.000 |
.625 | 2.97° | .877 | 1.095 | 1.250 |
.750 | 2.17° | 1.126 | 1.362 | 1.500 |
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