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- Copy Mills
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- KDM Series
KDM Series
The KDM series of copy mills has been specifically designed to deliver outstanding performance in die and mold manufacturing operations. These mills feature various geometries tailored for different materials and machining requirements including GN and HN geometries for high-strength steel and hard machining tasks, GN geometry for high-strength steel applications, the HP geometry for steel and high-strength steel, offering reduced cutting forces. Additionally, the LP geometry is suitable for non-ferrous materials, ensuring efficient milling operations.
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Key Filters
Workpiece Material
Workpiece Material
- P Steel (125)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(111)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(111)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(111)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(111)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(125)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(116)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(116)
- M Stainless Steel (116)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(116)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(116)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(116)
- K Cast Iron (111)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(111)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(111)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(106)
- N Non-Ferrous Materials (88)
- N1Wrought Aluminum (88)
- N2Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(88)
- N3High-Silicon Aluminum Alloys Si >12.2%(88)
- S High-Temp Alloys (109)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(106)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(106)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(106)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(109)
- H Hardened Materials (101)
- H1Hardened Materials 44-48 HRC(101)
Applications
Applications
Face Milling (78)
Pocket (78)
Pocket Helical (78)
Pocket Milling (78)
Profile Milling (78)
Ramping (78)
Shoulder Ball Nose (78)
Shoulder Milling (78)
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Cutting Diameter
Cutting Diameter
- 0.197 in(2)
- 0.224 in(2)
- 0.276 in(1)
- 0.315 in(6)
- 0.35 in(1)
- 0.351 in(1)
- 0.356 in(2)
- 0.394 in(6)
- 0.473 in(1)
- 0.475 in(1)
- 0.512 in(1)
- 0.528 in(3)
- 0.591 in(3)
- 0.606 in(3)
- 0.62 in(1)
- 0.63 in(1)
- 0.709 in(1)
- 0.724 in(1)
- 0.778 in(2)
- 0.787 in(1)
- 0.856 in(2)
- 0.866 in(1)
- 0.906 in(2)
- 0.984 in(1)
- 1.028 in(2)
- 1.102 in(2)
- 1.106 in(2)
- 1.181 in(2)
- 1.26 in(1)
- 1.339 in(1)
- 1.37 in(1)
- 1.417 in(1)
- 1.496 in(1)
- 1.528 in(2)
- 1.575 in(2)
- 1.606 in(1)
- 1.655 in(1)
- 1.85 in(1)
- 1.87 in(1)
- 1.969 in(1)
- 2.008 in(1)
- 2.126 in(1)
- 2.37 in(1)
- 2.52 in(1)
- 2.528 in(1)
- 2.677 in(1)
- 3.307 in(1)
- 3.37 in(1)
- 3.528 in(2)
Cutting Diameter MinEnter ValuetoCutting Diameter MaxCutting Diameter
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Cutting Diameter
Cutting Diameter
- 5.0 mm(2)
- 5.7 mm(2)
- 7.0 mm(1)
- 8.0 mm(6)
- 8.875 mm(1)
- 8.9 mm(1)
- 9.05 mm(2)
- 10.0 mm(6)
- 12.0 mm(1)
- 12.05 mm(1)
- 13.0 mm(1)
- 13.4 mm(3)
- 15.0 mm(3)
- 15.4 mm(3)
- 15.75 mm(1)
- 16.0 mm(1)
- 18.0 mm(1)
- 18.401 mm(1)
- 19.75 mm(2)
- 20.0 mm(1)
- 21.75 mm(2)
- 22.0 mm(1)
- 23.0 mm(2)
- 25.0 mm(1)
- 26.1 mm(2)
- 28.0 mm(2)
- 28.1 mm(2)
- 30.0 mm(2)
- 32.0 mm(1)
- 34.0 mm(1)
- 34.801 mm(1)
- 36.0 mm(1)
- 38.0 mm(1)
- 38.801 mm(2)
- 40.0 mm(2)
- 40.801 mm(1)
- 42.0 mm(1)
- 47.0 mm(1)
- 47.5 mm(1)
- 50.0 mm(1)
- 51.0 mm(1)
- 54.0 mm(1)
- 60.2 mm(1)
- 64.0 mm(1)
- 64.2 mm(1)
- 68.0 mm(1)
- 84.0 mm(1)
- 85.601 mm(1)
- 89.601 mm(2)
Cutting Diameter MinEnter ValuetoCutting Diameter MaxCutting Diameter
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Maximum Cutting Diameter
Maximum Cutting Diameter
- 12.0 mm(3)
- 12.701 mm(2)
- 15.0 mm(6)
- 15.875 mm(1)
- 19.05 mm(4)
- 20.0 mm(7)
- 24.0 mm(1)
- 25.0 mm(4)
- 25.1 mm(1)
- 25.401 mm(6)
- 30.0 mm(2)
- 31.75 mm(5)
- 32.0 mm(2)
- 35.0 mm(3)
- 38.1 mm(4)
- 40.0 mm(2)
- 42.0 mm(2)
- 50.0 mm(3)
- 50.801 mm(4)
- 52.0 mm(3)
- 63.0 mm(2)
- 63.5 mm(1)
- 66.0 mm(2)
- 76.2 mm(2)
- 80.0 mm(2)
- 100.0 mm(1)
- 101.601 mm(3)
Maximum Cutting Diameter MinEnter ValuetoMaximum Cutting Diameter MaxMaximum Cutting Diameter
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Maximum Cutting Diameter
Maximum Cutting Diameter
- 0.473 in(3)
- 0.5 in(2)
- 0.591 in(6)
- 0.625 in(1)
- 0.75 in(4)
- 0.787 in(7)
- 0.946 in(1)
- 0.984 in(4)
- 0.988 in(1)
- 1.0 in(6)
- 1.181 in(2)
- 1.25 in(5)
- 1.26 in(2)
- 1.379 in(3)
- 1.5 in(4)
- 1.575 in(2)
- 1.655 in(2)
- 1.969 in(3)
- 2.0 in(4)
- 2.047 in(3)
- 2.48 in(2)
- 2.5 in(1)
- 2.598 in(2)
- 3.0 in(2)
- 3.15 in(2)
- 3.938 in(1)
- 4.0 in(3)
Maximum Cutting Diameter MinEnter ValuetoMaximum Cutting Diameter MaxMaximum Cutting Diameter
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Cutting Length
Cutting Length
- 2.5 mm(1)
- 3.5 mm(17)
- 5.0 mm(27)
- 6.0 mm(21)
- 8.0 mm(12)
Cutting Length MinEnter ValuetoCutting Length MaxCutting Length
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Cutting Length
Cutting Length
- 0.098 in(1)
- 0.138 in(17)
- 0.197 in(27)
- 0.237 in(21)
- 0.315 in(12)
Cutting Length MinEnter ValuetoCutting Length MaxCutting Length
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Reach
Reach
- 0.197 in(1)
- 0.709 in(1)
- 0.75 in(1)
- 0.787 in(2)
- 0.906 in(2)
- 0.984 in(1)
- 1.18 in(1)
- 1.181 in(2)
- 1.375 in(2)
- 1.379 in(4)
- 1.5 in(1)
- 1.575 in(5)
- 1.69 in(4)
- 1.693 in(6)
- 1.772 in(3)
- 1.969 in(12)
- 1.971 in(9)
- 2.0 in(3)
- 2.165 in(1)
- 2.17 in(1)
- 2.362 in(4)
- 2.75 in(2)
- 2.757 in(1)
- 2.773 in(1)
- 3.0 in(1)
- 3.543 in(1)
- 3.75 in(1)
- 4.0 in(1)
- 4.748 in(1)
- 4.75 in(3)
Reach MinEnter ValuetoReach MaxReach
=
Reach
Reach
- 5.0 mm(1)
- 18.0 mm(1)
- 19.05 mm(1)
- 20.0 mm(2)
- 23.0 mm(2)
- 25.0 mm(1)
- 29.975 mm(1)
- 30.0 mm(2)
- 34.926 mm(2)
- 35.0 mm(4)
- 38.1 mm(1)
- 40.0 mm(5)
- 42.926 mm(4)
- 43.0 mm(6)
- 45.0 mm(3)
- 50.0 mm(12)
- 50.051 mm(9)
- 50.801 mm(3)
- 55.0 mm(1)
- 55.125 mm(1)
- 60.0 mm(4)
- 69.851 mm(2)
- 70.0 mm(1)
- 70.4 mm(1)
- 76.2 mm(1)
- 90.0 mm(1)
- 95.25 mm(1)
- 101.601 mm(1)
- 120.601 mm(1)
- 120.65 mm(3)
Reach MinEnter ValuetoReach MaxReach
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Tool Cutting Edge Angle
Tool Cutting Edge Angle
- 90.0 (78)
Tool Cutting Edge Angle MinEnter ValuetoTool Cutting Edge Angle MaxTool Cutting Edge Angle
Connection Style
Connection Style
- A-Socket Head Cap Screw (25)
- B-Cutter Retention Screw (1)
- Screw-On Connection (27)
- Straight-Cylindrical (2)
- Weldon (23)
Number of Flutes
Number of Flutes
- 1 (1)
- 2 (28)
- 3 (13)
- 4 (11)
- 5 (13)
- 6 (7)
- 7 (4)
- 8 (1)
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Over All Length [L]
Over All Length [L]
- 1.287 in(1)
- 1.366 in(1)
- 1.5 in(1)
- 1.575 in(1)
- 1.602 in(2)
- 1.772 in(1)
- 1.799 in(2)
- 1.968 in(1)
- 1.969 in(14)
- 1.971 in(9)
- 2.165 in(1)
- 2.17 in(1)
- 2.241 in(1)
- 2.244 in(4)
- 2.246 in(1)
- 2.656 in(4)
- 2.657 in(6)
- 2.736 in(2)
- 3.543 in(1)
- 3.971 in(2)
- 4.05 in(1)
- 4.331 in(1)
- 4.409 in(1)
- 4.78 in(1)
- 5.03 in(2)
- 5.28 in(1)
- 5.433 in(1)
- 5.984 in(1)
- 6.03 in(1)
- 6.22 in(1)
- 6.28 in(1)
- 6.969 in(1)
- 7.03 in(2)
- 7.032 in(2)
- 7.087 in(3)
- 7.506 in(1)
- 7.875 in(1)
Over All Length [L] MinEnter ValuetoOver All Length [L] MaxOver All Length [L]
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Over All Length [L]
Over All Length [L]
- 32.7 mm(1)
- 34.7 mm(1)
- 38.1 mm(1)
- 40.0 mm(1)
- 40.7 mm(2)
- 45.0 mm(1)
- 45.7 mm(2)
- 49.975 mm(1)
- 50.0 mm(14)
- 50.051 mm(9)
- 55.0 mm(1)
- 55.125 mm(1)
- 56.926 mm(1)
- 57.0 mm(4)
- 57.051 mm(1)
- 67.425 mm(4)
- 67.5 mm(6)
- 69.5 mm(2)
- 90.0 mm(1)
- 100.851 mm(2)
- 102.875 mm(1)
- 110.0 mm(1)
- 112.0 mm(1)
- 121.4 mm(1)
- 127.75 mm(2)
- 134.1 mm(1)
- 138.0 mm(1)
- 152.0 mm(1)
- 153.15 mm(1)
- 158.0 mm(1)
- 159.5 mm(1)
- 177.0 mm(1)
- 178.55 mm(2)
- 178.601 mm(2)
- 180.0 mm(3)
- 190.65 mm(1)
- 200.0 mm(1)
Over All Length [L] MinEnter ValuetoOver All Length [L] MaxOver All Length [L]
Corner configuration
≈
Corner Radius
Corner Radius
- 0.098 in(2)
- 0.138 in(26)
- 0.197 in(41)
- 0.237 in(35)
- 0.315 in(23)
Corner Radius MinEnter ValuetoCorner Radius MaxCorner Radius
≈
Corner Radius
Corner Radius
- 2.5 mm(2)
- 3.5 mm(26)
- 5.0 mm(41)
- 6.0 mm(35)
- 8.0 mm(23)
Corner Radius MinEnter ValuetoCorner Radius MaxCorner Radius
Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- K110M (64)
- KC510M (84)
- KC522M (88)
- KC725M (92)
- KCKP10 (84)
- KCPK30 (63)
- KCPM20 (76)
Hand Of Tool
Hand Of Tool
- R (78)
Wiper Insert
Wiper Insert
- N (49)
=
Maximum Ramp Angle
Maximum Ramp Angle
- 1.5 (3)
- 2.0 (1)
- 2.5 (1)
- 3.0 (4)
- 3.5 (2)
- 4.0 (7)
- 4.5 (10)
- 5.0 (4)
- 5.3 (1)
- 5.5 (2)
- 6.0 (5)
- 6.1 (1)
- 7.0 (4)
- 8.0 (3)
- 8.2 (1)
- 8.5 (1)
- 8.8 (1)
- 9.0 (1)
- 9.5 (3)
- 10.0 (8)
- 11.0 (2)
- 13.5 (2)
- 15.0 (11)
Maximum Ramp Angle MinEnter ValuetoMaximum Ramp Angle MaxMaximum Ramp Angle
Front-End
Insert Geometry
Shape
Shape
- R-ROUND (49)
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Insert IC Size
Insert IC Size
- 5.0 mm(1)
- 7.0 mm(9)
- 10.0 mm(14)
- 12.0 mm(14)
- 16.0 mm(11)
Insert IC Size MinEnter ValuetoInsert IC Size MaxInsert IC Size
=
Insert IC Size
Insert IC Size
- 0.197 in(1)
- 0.276 in(9)
- 0.394 in(14)
- 0.473 in(14)
- 0.63 in(11)
Insert IC Size MinEnter ValuetoInsert IC Size MaxInsert IC Size
Chip Breaker CBMD
Chip Breaker CBMD
- GN (9)
- HN (12)
- HP (9)
- LN (9)
- LP (10)
Cutting Tool Material
Cutting Tool Material
- H W (49)
Tolerance Class
Tolerance Class
- H (27)
- P (22)
Back-End
Connection Type
Connection Type
- CYLINDRICAL (25)
- SCREW-ON (27)
- SHELL MILL (26)
=
Back-End Diameter
Back-End Diameter
- 9.8 mm(2)
- 12.701 mm(1)
- 13.0 mm(4)
- 15.875 mm(2)
- 16.0 mm(4)
- 18.0 mm(3)
- 19.05 mm(6)
- 20.0 mm(3)
- 21.0 mm(6)
- 22.0 mm(8)
- 25.0 mm(5)
- 25.401 mm(7)
- 27.0 mm(4)
- 29.0 mm(12)
- 31.75 mm(8)
- 32.0 mm(2)
- 38.1 mm(1)
Back-End Diameter MinEnter ValuetoBack-End Diameter MaxBack-End Diameter
=
Back-End Diameter
Back-End Diameter
- 0.386 in(2)
- 0.5 in(1)
- 0.512 in(4)
- 0.625 in(2)
- 0.63 in(4)
- 0.709 in(3)
- 0.75 in(6)
- 0.787 in(3)
- 0.828 in(6)
- 0.866 in(8)
- 0.984 in(5)
- 1.0 in(7)
- 1.063 in(4)
- 1.143 in(12)
- 1.25 in(8)
- 1.26 in(2)
- 1.5 in(1)
Back-End Diameter MinEnter ValuetoBack-End Diameter MaxBack-End Diameter
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