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| Material Number | 1505366 |
| ISO Catalog ID | SPHX1205ZCTR-GP1WK |
| ANSI Catalog ID | SPHX1205ZCTR-GP1WK |
| Grade | KY3500 |
| [L10] Insert Cutting Edge Length | 10 mm |
| [L10] Insert Cutting Edge Length | .3937 in |
| [S] Insert Thickness | 5.5 mm |
| [S] Insert Thickness | .2165 in |
| [BS] Corner Facet Length | 2 mm |
| [BS] Corner Facet Length | .0787 in |
| Average Chip Thickness [HM] | 0.24 mm |
| Average Chip Thickness [HM] | .0094 in |
| Cutting Edges per Insert | 1 |
Grades
KY3500
A ceramic cutting material based on micro-grain Si3N4 primarily for use in light to general machining of gray cast iron and ferritic ductile cast iron. Dry machining is recommended.
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| Material Group | Light | General | Heavy | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear |  | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
| K3 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| (Light geometry) | – | (Strong geometry) | ||||
| wear | | toughness | ||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | .E..GP | KCK15 | .E..GP | KCK15 | .E..GP | KCK15 |
| K3 | .E..GP | KCK15 | .E..GP | KCK15 | .S..GP | KCPK30 |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..GP | 0,14 | 0,49 | 0,94 | 0,10 | 0,36 | 0,68 | 0,08 | 0,27 | 0,51 | 0,07 | 0,23 | 0,44 | 0,06 | 0,21 | 0,40 | .E..GP |
| .T..GP | 0,25 | 0,63 | 1,01 | 0,18 | 0,45 | 0,73 | 0,14 | 0,34 | 0,54 | 0,12 | 0,30 | 0,47 | 0,11 | 0,27 | 0,43 | .T..GP |
| .S..GP | 0,25 | 0,63 | 1,01 | 0,18 | 0,45 | 0,73 | 0,14 | 0,34 | 0,54 | 0,12 | 0,30 | 0,47 | 0,11 | 0,27 | 0,43 | .S..GP |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40–100% | ||||||||||||
| .E..GP | 0,13 | 0,25 | 0,46 | 0,10 | 0,19 | 0,35 | 0,09 | 0,16 | 0,30 | 0,08 | 0,15 | 0,28 | 0,08 | 0,15 | 0,28 | .E..GP |
| .T..GP | 0,19 | 0,43 | 0,84 | 0,14 | 0,32 | 0,62 | 0,13 | 0,28 | 0,54 | 0,12 | 0,26 | 0,51 | 0,11 | 0,26 | 0,50 | .T..GP |
| Light | General | Heavy |
| Material Group | KB1340 | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 1645 | 1100 | 585 | 325 | 295 | 260 | 505 | 460 | 410 | 275 | 235 | 195 | 355 | 320 | 285 | 965 | 880 | 780 |
| 2 | – | – | – | 255 | 225 | 215 | 400 | 355 | 330 | 220 | 180 | 160 | 280 | 255 | 230 | 765 | 685 | 635 | |
| 3 | – | – | – | 215 | 190 | 170 | 335 | 300 | 275 | 185 | 150 | 130 | 235 | 210 | 195 | 645 | 570 | 525 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| Material Group | KC110M | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | 155 | 145 | 135 | 325 | 295 | 260 | 505 | 460 | 410 | 275 | 235 | 195 | 355 | 320 | 285 | 965 | 880 | 780 |
| 2 | 135 | 130 | 120 | 255 | 225 | 215 | 400 | 355 | 330 | 220 | 180 | 160 | 280 | 255 | 230 | 765 | 685 | 635 | |
| 3 | 120 | 105 | 95 | 215 | 190 | 170 | 335 | 300 | 275 | 185 | 150 | 130 | 235 | 210 | 195 | 645 | 570 | 525 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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