Product Similar To:
Fix-Perfect™ • Carbide Insert • MDHX-GD • Medium Machining
Milling Insert With Wiper Facet • Honed Cutting Edge
Material Number2404944
ISO Catalog IDMDHX1004ZDERGDANSI Catalog IDMDHX1004ZDERGD
- P Steel
- M Stainless Steel
- K Cast Iron
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Material Number | 2404944 |
ISO Catalog ID | MDHX1004ZDERGD |
ANSI Catalog ID | MDHX1004ZDERGD |
Grade | KTPK20 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
Grades
KTPK20
Cermet with PVD-TiAlN/AlCrN multi-layer coating. This tough cermet is primarily used in light and general machining of steel, stainless steels, and cast irons. Performs best dry.
Features and benefits
- Milling insert for cast iron and compacted graphite iron (CGI) machining.
- High-precision periphery ground insert.
- Indexabe milling insert with four cutting edges.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | .F..GD4W | KC520M | .E..GD4W | KC520M | .E..GD | KC520M |
K3 | .F..GD4W | KC520M | .E..GD4W | KC520M | .E..GD | KC520M |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..GD4W | 0,23 | 0,84 | 1,41 | 0,17 | 0,60 | 1,01 | 0,13 | 0,45 | 0,75 | 0,11 | 0,39 | 0,66 | 0,10 | 0,36 | 0,60 | .F..GD4W |
.E..GD4W | 0,26 | 0,93 | 1,67 | 0,19 | 0,67 | 1,19 | 0,14 | 0,50 | 0,88 | 0,12 | 0,44 | 0,77 | 0,11 | 0,40 | 0,70 | .E..GD4W |
.E..GD | 0,26 | 1,03 | 1,90 | 0,19 | 0,74 | 1,35 | 0,14 | 0,55 | 1,00 | 0,12 | 0,48 | 0,87 | 0,11 | 0,44 | 0,80 | .E..GD |
Light | General | Heavy |
Recommended Starting Feeds [I.P.T.]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..GD4W | .004 | .005 | .007 | .003 | .004 | .005 | .003 | .003 | .004 | .003 | .003 | .004 | .003 | .003 | .004 | .F..GD4W |
.E..GD4W | .005 | .006 | .008 | .004 | .005 | .006 | .003 | .004 | .005 | .003 | .004 | .005 | .003 | .004 | .005 | .E..GD4W |
.E..GD | .005 | .006 | .008 | .004 | .005 | .006 | .003 | .004 | .005 | .003 | .004 | .005 | .003 | .004 | .005 | .E..GD |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | K110M | KC520M | KTPK20 | |||||||
P | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
K | 1 | 155 | 145 | 135 | 325 | 295 | 260 | 275 | 235 | 195 |
2 | 135 | 130 | 120 | 255 | 225 | 215 | 220 | 180 | 160 | |
3 | 120 | 105 | 95 | 215 | 190 | 170 | 185 | 150 | 130 | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | K110M | KC520M | KTPK20 | |||||||
P | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
K | 1 | 510 | 480 | 450 | 1060 | 960 | 850 | 910 | 770 | 640 |
2 | 450 | 420 | 390 | 830 | 740 | 700 | 720 | 590 | 520 | |
3 | 400 | 350 | 310 | 700 | 620 | 560 | 600 | 500 | 420 | |
N | 1–2 | 1980 | 1860 | 1770 | – | – | – | – | – | – |
3 | 1620 | 1440 | 1260 | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – |
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