Product Similar To:
Round Inserts for Daisy KSRM™ • RCGT2006-HF
Indexable Inserts
Material Number5542320
ISO Catalog IDRCGT190600SHFJANSI Catalog IDRCGT64SHFJ
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 5542320 |
ISO Catalog ID | RCGT190600SHFJ |
ANSI Catalog ID | RCGT64SHFJ |
Grade | KCPM40 |
[D] Insert IC Size | 19.05 mm |
[D] Insert IC Size | .75 in |
[S] Insert Thickness | 6.35 mm |
[S] Insert Thickness | .25 in |
Average Chip Thickness [HM] | 0.248 mm |
Average Chip Thickness [HM] | .0098 in |
Insert Number of Indexes | 6 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KCPM40
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- -SHF is the first choice for heavy-duty applications.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LF | KC725M | .S..GFJ | KCPM40 | .S..HFJ | KCPM40 |
P3–P4 | .E..LF | KC725M | .S..GFJ | KCPM40 | .S..HFJ | KCPM40 |
P5–P6 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
M1–M2 | .E..LF | KCSM40 | .S..GF | KC522M | .S..HF | KCSM40 |
M3 | .E..LF | KCSM40 | .S..GFJ | KCPM40 | .S..HF | KCSM40 |
K1–K2 | – | – | – | – | – | – |
K3 | .S..HF | KCPK30 | .S..HF | KCPK30 | .S..HF | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LF | KCSM40 | .S..GF | KC725M | .S..HF | KCSM40 |
S3 | .E..LF | KCSM40 | .S..GFJ | KCPM40 | .S..HF | KCSM40 |
S4 | .E..LF | KCSM40 | .S..GF | KC522M | .S..HF | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
At 10,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LFJ | 0,12 | 0,44 | 0,87 | 0,09 | 0,32 | 0,62 | 0,07 | 0,24 | 0,47 | 0,06 | 0,21 | 0,41 | 0,05 | 0,19 | 0,37 | .E..LFJ |
.E..LF | 0,12 | 0,44 | 0,87 | 0,09 | 0,32 | 0,62 | 0,07 | 0,24 | 0,47 | 0,06 | 0,21 | 0,41 | 0,05 | 0,19 | 0,37 | .E..LF |
.S..GFJ | 0,23 | 0,52 | 0,93 | 0,17 | 0,38 | 0,67 | 0,13 | 0,28 | 0,50 | 0,11 | 0,24 | 0,43 | 0,10 | 0,22 | 0,40 | .S..GFJ |
.S..GF | 0,23 | 0,52 | 0,93 | 0,17 | 0,38 | 0,67 | 0,13 | 0,28 | 0,50 | 0,11 | 0,24 | 0,43 | 0,10 | 0,22 | 0,40 | .S..GF |
.S..HFJ | 0,23 | 0,59 | 1,01 | 0,17 | 0,42 | 0,72 | 0,13 | 0,32 | 0,54 | 0,11 | 0,28 | 0,47 | 0,10 | 0,25 | 0,43 | .S..HFJ |
.S..HF | 0,23 | 0,59 | 1,01 | 0,17 | 0,42 | 0,72 | 0,13 | 0,32 | 0,54 | 0,11 | 0,28 | 0,47 | 0,10 | 0,25 | 0,43 | .S..HF |
At 3,80 Axial Depth of Cut (ap)
Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LFJ | 0,16 | 0,56 | 1,11 | 0,11 | 0,40 | 0,80 | 0,09 | 0,30 | 0,59 | 0,07 | 0,26 | 0,52 | 0,07 | 0,24 | 0,47 | .E..LFJ |
.E..LF | 0,16 | 0,56 | 1,11 | 0,11 | 0,40 | 0,80 | 0,09 | 0,30 | 0,59 | 0,07 | 0,26 | 0,52 | 0,07 | 0,24 | 0,47 | .E..LF |
.S..GFJ | 0,30 | 0,66 | 1,18 | 0,22 | 0,48 | 0,85 | 0,16 | 0,36 | 0,64 | 0,14 | 0,31 | 0,55 | 0,13 | 0,29 | 0,51 | .S..GFJ |
.S..GF | 0,30 | 0,66 | 1,18 | 0,22 | 0,48 | 0,85 | 0,16 | 0,36 | 0,64 | 0,14 | 0,31 | 0,55 | 0,13 | 0,29 | 0,51 | .S..GF |
.S..HFJ | 0,30 | 0,75 | 1,29 | 0,22 | 0,54 | 0,92 | 0,16 | 0,41 | 0,69 | 0,14 | 0,35 | 0,60 | 0,13 | 0,32 | 0,55 | .S..HFJ |
.S..HF | 0,30 | 0,75 | 1,29 | 0,22 | 0,54 | 0,92 | 0,16 | 0,41 | 0,69 | 0,14 | 0,35 | 0,60 | 0,13 | 0,32 | 0,55 | .S..HF |
At 1,30 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LFJ | 0,25 | 0,90 | 1,78 | 0,18 | 0,65 | 1,27 | 0,14 | 0,48 | 0,95 | 0,12 | 0,42 | 0,83 | 0,11 | 0,39 | 0,76 | .E..LFJ |
.E..LF | 0,25 | 0,90 | 1,78 | 0,18 | 0,65 | 1,27 | 0,14 | 0,48 | 0,95 | 0,12 | 0,42 | 0,83 | 0,11 | 0,39 | 0,76 | .E..LF |
.S..GFJ | 0,48 | 1,06 | 1,90 | 0,34 | 0,76 | 1,36 | 0,26 | 0,57 | 1,01 | 0,22 | 0,50 | 0,88 | 0,21 | 0,46 | 0,81 | .S..GFJ |
.S..GF | 0,48 | 1,06 | 1,90 | 0,34 | 0,76 | 1,36 | 0,26 | 0,57 | 1,01 | 0,22 | 0,50 | 0,88 | 0,21 | 0,46 | 0,81 | .S..GF |
.S..HFJ | 0,48 | 1,20 | 2,07 | 0,34 | 0,86 | 1,48 | 0,26 | 0,65 | 1,10 | 0,22 | 0,56 | 0,96 | 0,21 | 0,52 | 0,88 | .S..HFJ |
.S..HF | 0,48 | 1,20 | 2,07 | 0,34 | 0,86 | 1,48 | 0,26 | 0,65 | 1,10 | 0,22 | 0,56 | 0,96 | 0,21 | 0,52 | 0,88 | .S..HF |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LFJ | 0,21 | 0,73 | 1,46 | 0,15 | 0,53 | 1,04 | 0,11 | 0,40 | 0,78 | 0,10 | 0,35 | 0,68 | 0,09 | 0,32 | 0,62 | .E..LFJ |
.E..LF | 0,21 | 0,73 | 1,46 | 0,15 | 0,53 | 1,04 | 0,11 | 0,40 | 0,78 | 0,10 | 0,35 | 0,68 | 0,09 | 0,32 | 0,62 | .E..LF |
.S..GFJ | 0,39 | 0,87 | 1,56 | 0,28 | 0,63 | 1,12 | 0,21 | 0,47 | 0,83 | 0,18 | 0,41 | 0,72 | 0,17 | 0,37 | 0,66 | .S..GFJ |
.S..GF | 0,39 | 0,87 | 1,56 | 0,28 | 0,63 | 1,12 | 0,21 | 0,47 | 0,83 | 0,18 | 0,41 | 0,72 | 0,17 | 0,37 | 0,66 | .S..GF |
.S..HFJ | 0,39 | 0,99 | 1,69 | 0,28 | 0,71 | 1,21 | 0,21 | 0,53 | 0,90 | 0,18 | 0,46 | 0,79 | 0,17 | 0,42 | 0,72 | .S..HFJ |
.S..HF | 0,39 | 0,99 | 1,69 | 0,28 | 0,71 | 1,21 | 0,21 | 0,53 | 0,90 | 0,18 | 0,46 | 0,79 | 0,17 | 0,42 | 0,72 | .S..HF |
At .394 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..LF | .004 | .007 | .013 | .003 | .005 | .009 | .002 | .004 | .008 | .002 | .004 | .008 | .002 | .004 | .008 | .E..LF |
.S..GF | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..GF |
.S..HF | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HF |
At .197 Axial Depth of Cut (ap)
Light | General | Heavy |
At .098 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..LF | .004 | .008 | .015 | .003 | .006 | .011 | .003 | .005 | .009 | .003 | .005 | .009 | .002 | .005 | .009 | .E..LF |
.S..GF | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..GF |
.S..HF | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..HF |
At .049 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | Geometry | |||||||||||
.E..LF | .007 | .014 | .027 | .005 | .011 | .020 | .005 | .009 | .017 | .004 | .009 | .016 | .004 | .008 | .015 | .E..LF |
.S..GF | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..GF |
.S..HF | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HF |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..LF | .005 | .010 | .019 | .004 | .008 | .014 | .004 | .007 | .012 | .003 | .006 | .012 | .003 | .006 | .011 | .E..LF |
.S..GF | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..GF |
.S..HF | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HF |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC522M | KC725M | KCPK30 | |||||||
P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
2 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
3 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
4 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
5 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
6 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
2 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
3 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
K | 1 | – | – | – | – | – | – | 355 | 320 | 285 |
2 | – | – | – | – | – | – | 280 | 255 | 230 | |
3 | – | – | – | – | – | – | 235 | 210 | 195 | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – |
2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | |
3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | |
4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC522M | KC725M | KCPK30 | |||||||
P | 1 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | |
M | 1 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
2 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 |
2 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | |
3 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – |
2 | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | |
3 | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | |
4 | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – |
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