Produit similaire à:
Mill 4-15™ • Shell Mill • Metric
Shoulder milling cutter for multiple materials
Numéro de matériel5528638
Ref. ISO CatalogueM4D100Z08S32LN15Ref. ANSI CatalogueM4D100Z08S32LN15
- P Acier
- M Acier inoxydable
- K Fonte
- N Non ferreux
- S Alliages hautes températures
- H Matériaux trempés
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Fraisage — Arrosage interne
- Fraisage — 3 tailles
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- Aperçu
- Données d'application
- Téléchargements
- Pièces compatibles côté machine
- Pièces compatibles côté pièce
- Pièces de rechange
- Révision
- FAQ
Numéro de matériel | 5528638 |
Ref. ISO Catalogue | M4D100Z08S32LN15 |
Ref. ANSI Catalogue | M4D100Z08S32LN15 |
[D1] Diamètre effectif de coupe | 100 mm |
[D1] Diamètre effectif de coupe | 3.937 in |
[D] Adaptateur / Queue / Diamètre d’alésage | 32 mm |
[D] Adaptateur / Queue / Diamètre d’alésage | 1.259 in |
[D6] Diamètre du moyeu | 80 mm |
[D6] Diamètre du moyeu | 3.149 in |
[L] Longueur totale | 50 mm |
[L] Longueur totale | 1.968 in |
[AP1MAX] 1re profondeur de coupe maximale | 15.5 mm |
[AP1MAX] 1re profondeur de coupe maximale | .6102 in |
Nombre de plaquettes | 8 |
Poids en kilogrammes | 1.78 |
T/Min max | 10900 |
Matériaux de pièce à usiner
- Acier
- Acier inoxydable
- Fonte
- Non ferreux
- Alliages hautes températures
- Matériaux trempés
Uses and application
- Surfaçage
- Rainurage : Bout plat
- Fraisage de côté/avec épaulement : Bout plat
- Fraisage — Arrosage interne
- Fraisage — 3 tailles
Features and benefits
- True 90° capabilities. Stepless solution when using multiple steps.
- Superior wall and surface finish capabilities.
- Internal coolant supply.
Créez une Solution pour calculer les avances et vitesses
Après avoir créé une Solution, choisissez simplement l'icône "Avances et Vitesses" et notre système vous fournira ses recommandations. Vous pouvez les personnaliser en ajoutant votre machine et vos spécifications techniques, ou en ajustant votre demande à l'aide des curseurs.
Guide de sélection des plaquettes
Mill 4-15™ • Insert Selection Guide | ||||||
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1-P2 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
P3-P4 | .E..GE | KCPM40 | .S..GE | KCPK30 | .S..GEM | KCPK30 |
P5-P5 | .E..GE | KC725M | .S..GE | KC725M | .S..GEM | KCPK30 |
M1-M2 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GEM | KCPM40 |
M3 | .E..GE | KCPM40 | .S..GE | KCPM40 | .S..GEM | KCPM40 |
K1-K2 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
K3 | .S..GE | KCK20B | .S..GE | KCK15 | .S..GEM | KCK20B |
N1-N2 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
N3 | .E..GEJ | KC422M | .E..GEJ | KC422M | .E..GEJ | KC422M |
S1-S2 | .E..GE | KC725M | .S..GE | KC725M | .S..GE | KC725M |
S3 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
S4 | .E..GE | KCSM40 | .S..GE | KCSM40 | .S..GE | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Avances de départ recommandées [mm]
Mill 4-15™ • Recommended Starting Feeds [mm/th] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0,12 | 0,47 | 0,84 | 0,08 | 0,34 | 0,60 | 0,06 | 0,26 | 0,45 | 0,06 | 0,22 | 0,39 | 0,05 | 0,20 | 0,36 |
.E..GE | 0,23 | 0,54 | 0,93 | 0,17 | 0,39 | 0,67 | 0,13 | 0,29 | 0,50 | 0,11 | 0,25 | 0,44 | 0,10 | 0,23 | 0,40 |
.S..GE | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GER | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
.S..GEM | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Mill 4-15™ • Recommended Starting Feeds [IPT] | |||||||||||||||
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | |||||||||||
L | M | H | L | M | H | L | M | H | L | M | H | L | M | H | |
.E..GEJ | 0.005 | 0.019 | 0.034 | 0.003 | 0.014 | 0.024 | 0.003 | 0.010 | 0.018 | 0.002 | 0.009 | 0.016 | 0.002 | 0.008 | 0.014 |
.E..GE | 0.009 | 0.020 | 0.035 | 0.007 | 0.015 | 0.025 | 0.005 | 0.011 | 0.019 | 0.004 | 0.009 | 0.016 | 0.004 | 0.009 | 0.015 |
.S..GE | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GER | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
.S..GEM | 0.009 | 0.023 | 0.037 | 0.007 | 0.017 | 0.027 | 0.005 | 0.013 | 0.020 | 0.004 | 0.011 | 0.017 | 0.004 | 0.010 | 0.016 |
L = Light Machining; M = Medium Machining; H = Heavy Machining NOTE: Use Light Machining values as starting feed rate. |
Speeds
Vitesses de départ recommandées [m/mn]
Mill 4-15™ • Recommended Starting Speed [m/min] | |||||||||||||||||||||||||||||||
Grade | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Chip Thickness hex mm | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 550 | 485 | 450 | – | – | – | 330 | 285 | 270 | 260 | 230 | 215 | – | – | – | 455 | 395 | 370 | – | – | – | 295 | 260 | 245 | 370 | 320 | 300 | 350 | 320 | 300 |
2 | 340 | 310 | 275 | – | – | – | 275 | 240 | 200 | 220 | 190 | 160 | – | – | – | 280 | 255 | 230 | – | – | – | 250 | 215 | 180 | 305 | 270 | 220 | 300 | 270 | 220 | |
3 | 310 | 275 | 255 | – | – | – | 255 | 215 | 175 | 200 | 170 | 140 | – | – | – | 255 | 230 | 205 | – | – | – | 230 | 195 | 160 | 285 | 240 | 195 | 280 | 240 | 195 | |
4 | 230 | 215 | 190 | – | – | – | 225 | 185 | 150 | 180 | 150 | 120 | – | – | – | 225 | 185 | 160 | – | – | – | 205 | 170 | 135 | 250 | 205 | 165 | 240 | 205 | 165 | |
5 | 275 | 250 | 230 | – | – | – | 185 | 170 | 150 | 150 | 135 | 120 | – | – | – | 190 | 170 | 150 | – | – | – | 170 | 155 | 135 | 205 | 190 | 165 | 200 | 180 | 160 | |
6 | 190 | 170 | 145 | – | – | – | 165 | 125 | 100 | 130 | 100 | 80 | – | – | – | 160 | 135 | 110 | – | – | – | 150 | 115 | 90 | 185 | 140 | 110 | 180 | 140 | 100 | |
M | 1 | 225 | 200 | 175 | – | – | – | 205 | 180 | 165 | 170 | 150 | 135 | – | – | – | 205 | 185 | 155 | – | – | – | 195 | 170 | 155 | 225 | 180 | 170 | 260 | 210 | 185 |
2 | 205 | 175 | 160 | – | – | – | 185 | 160 | 130 | 155 | 130 | 110 | – | – | – | 185 | 160 | 140 | – | – | – | 175 | 150 | 125 | 205 | 160 | 135 | 235 | 180 | 145 | |
3 | 160 | 145 | 125 | – | – | – | 140 | 120 | 95 | 115 | 100 | 80 | – | – | – | 145 | 130 | 115 | – | – | – | 130 | 115 | 90 | 155 | 125 | 95 | 175 | 145 | 110 | |
K | 1 | 360 | 325 | 295 | – | – | – | 230 | 205 | 185 | – | – | – | 420 | 385 | 340 | 295 | 265 | 240 | 360 | 290 | 245 | – | – | – | – | – | – | – | – | – |
2 | 285 | 255 | 235 | – | – | – | 180 | 160 | 150 | – | – | – | 335 | 295 | 275 | 235 | 210 | 190 | 280 | 230 | 195 | – | – | – | – | – | – | – | – | – | |
3 | 240 | 215 | 200 | – | – | – | 150 | 135 | 120 | – | – | – | 280 | 250 | 230 | 195 | 175 | 160 | 210 | 175 | 140 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 1075 | 945 | 875 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 945 | 875 | 760 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 50 | 40 | 25 |
2 | – | – | – | – | – | – | 40 | 35 | 25 | 35 | 30 | 25 | – | – | – | – | – | – | – | – | – | 40 | 35 | 30 | 45 | 40 | 30 | 55 | 40 | 25 | |
3 | – | – | – | – | – | – | 50 | 40 | 25 | 45 | 35 | 25 | – | – | – | – | – | – | – | – | – | 50 | 40 | 30 | 55 | 45 | 30 | 65 | 45 | 30 | |
4 | – | – | – | – | – | – | 50 | 45 | 35 | 50 | 45 | 30 | – | – | – | 50 | 45 | 35 | – | – | – | 55 | 50 | 35 | 60 | 55 | 40 | 75 | 60 | 40 | |
H | 1 | 140 | 115 | 95 | – | – | – | 120 | 90 | 70 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 135 | 100 | 75 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Mill 4-15™ • Recommended Starting Speed [SFM] | |||||||||||||||||||||||||||||||
Grade | KCPM20 | KC422M | KC522M | KC725M | KCK15 | KCPK30 | KCK20B | KCPM40 | KCSM30 | KCSM40 | |||||||||||||||||||||
Chip Thickness hex Inch | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | Min | Max | |||||||||||
Material Group | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | Max | Start | Min | |
P | 1 | 1805 | 1590 | 1475 | – | – | – | 1085 | 935 | 885 | 855 | 755 | 705 | – | – | – | 1495 | 1295 | 1215 | – | – | – | 970 | 855 | 805 | 1215 | 1050 | 985 | 1150 | 1050 | 985 |
2 | 1115 | 1015 | 900 | – | – | – | 900 | 785 | 655 | 720 | 625 | 525 | – | – | – | 920 | 835 | 755 | – | – | – | 820 | 705 | 590 | 1000 | 885 | 720 | 985 | 885 | 720 | |
3 | 1015 | 900 | 835 | – | – | – | 835 | 705 | 575 | 655 | 560 | 460 | – | – | – | 835 | 755 | 675 | – | – | – | 755 | 640 | 525 | 935 | 785 | 640 | 920 | 785 | 640 | |
4 | 755 | 705 | 625 | – | – | – | 740 | 605 | 490 | 590 | 490 | 395 | – | – | – | 740 | 605 | 525 | – | – | – | 675 | 560 | 445 | 820 | 675 | 540 | 785 | 675 | 540 | |
5 | 900 | 820 | 755 | – | – | – | 605 | 560 | 490 | 490 | 445 | 395 | – | – | – | 625 | 560 | 490 | – | – | – | 560 | 510 | 445 | 675 | 625 | 540 | 655 | 590 | 525 | |
6 | 625 | 560 | 475 | – | – | – | 540 | 410 | 330 | 425 | 330 | 260 | – | – | – | 525 | 445 | 360 | – | – | – | 490 | 375 | 295 | 605 | 460 | 360 | 590 | 460 | 330 | |
M | 1 | 740 | 655 | 575 | – | – | – | 675 | 590 | 540 | 560 | 490 | 445 | – | – | – | 675 | 605 | 510 | – | – | – | 640 | 560 | 510 | 740 | 590 | 560 | 855 | 690 | 605 |
2 | 670 | 575 | 525 | – | – | – | 605 | 525 | 425 | 510 | 425 | 360 | – | – | – | 605 | 525 | 460 | – | – | – | 575 | 490 | 410 | 675 | 525 | 445 | 770 | 590 | 475 | |
3 | 525 | 475 | 410 | – | – | – | 460 | 395 | 310 | 375 | 330 | 260 | – | – | – | 475 | 425 | 375 | – | – | – | 425 | 375 | 295 | 510 | 410 | 310 | 575 | 475 | 360 | |
K | 1 | 1180 | 1065 | 970 | – | – | – | 755 | 675 | 605 | – | – | – | 1380 | 1265 | 1115 | 970 | 870 | 785 | 1180 | 950 | 805 | – | – | – | – | – | – | – | – | – |
2 | 935 | 835 | 770 | – | – | – | 590 | 525 | 490 | – | – | – | 1100 | 970 | 900 | 770 | 690 | 625 | 920 | 755 | 640 | – | – | – | – | – | – | – | – | – | |
3 | 785 | 705 | 655 | – | – | – | 490 | 445 | 395 | – | – | – | 920 | 820 | 755 | 640 | 575 | 525 | 690 | 575 | 460 | – | – | – | – | – | – | – | – | – | |
N | 1 | – | – | – | 2100 | 1870 | 1725 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 1905 | 1755 | 1610 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 165 | 130 | 80 |
2 | – | – | – | – | – | – | 130 | 115 | 80 | 115 | 100 | 80 | – | – | – | – | – | – | – | – | – | 130 | 115 | 100 | 150 | 130 | 100 | 180 | 130 | 80 | |
3 | – | – | – | – | – | – | 165 | 130 | 80 | 150 | 115 | 80 | – | – | – | – | – | – | – | – | – | 165 | 130 | 100 | 180 | 150 | 100 | 215 | 150 | 100 | |
4 | – | – | – | – | – | – | 165 | 150 | 115 | 165 | 150 | 100 | – | – | – | 165 | 150 | 115 | – | – | – | 180 | 165 | 115 | 195 | 180 | 130 | 245 | 195 | 130 | |
H | 1 | 460 | 375 | 310 | – | – | – | 395 | 295 | 230 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 445 | 330 | 245 | – | – | – |
As the average chip thickness increases, speed should be decreased. Material groups P, M, K and H show recommended starting speeds for dry machining. For wet machining, reduce speed by 20%. Material groups N and S show recommended starting speeds for wet machining. Not recommended for dry machining. |
Données d'application
Conseils d’utilisation en ramping
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [mm] | ||||
cutter diameter | max ramp angle [R] | DH min [mm] - (min hole diameter) | DH max [mm] - (max hole diameter) | DHI [mm] - (max flat-bottomed hole diameter) |
25 | 2,63° | 44,77 | 50 | 47,16 |
32 | 2,38° | 58,64 | 64 | 60,81 |
35 | 2,12° | 64,61 | 70 | 66,75 |
40 | 1,80° | 74,57 | 80 | 76,82 |
50 | 1,38° | 94,53 | 100 | 96,72 |
63 | 1,06° | 120,52 | 126 | 122,72 |
80 | 0,82° | 154,52 | 160 | 156,73 |
100 | 0,64° | 194,52 | 200 | 196,73 |
125 | 0,51° | 244,51 | 250 | 246,73 |
160 | 0,51° | 314,51 | 320 | 316,74 |
Mill 4-15™ • Ramping Appplication Data • SGE-R Geometry Insert [Inch] | ||||
cutter diameter | max ramp angle [R] | DH min [Inch] - (min hole diameter) | DH max [Inch] - (max hole diameter) | DHI [Inch] - (max flat-bottomed hole diameter) |
1" | 2.60° | 1.794" | 2" | 1.888" |
1.25" | 2.39° | 2.289" | 2.5" | 2.374" |
1.5" | 1.91° | 2.786" | 3" | 2.874" |
2" | 1.36° | 3.784" | 4" | 3.871" |
2.5" | 1.05° | 4.784" | 5" | 4.871" |
3" | 0.86° | 5.784" | 6" | 5.781" |
4" | 0.63° | 7.784" | 8" | 7.871" |
5" | 0.50° | 9.784" | 10" | 9.871" |
6" | 0.41° | 11.784" | 12" | 11.872" |
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