Product Similar To:
Inserts for KSOM Mini • OFKT-HB
Indexable Inserts
Material Number2455820
ISO Catalog IDOFKT06L5AFSNHBANSI Catalog IDOFKT53AFSN4HB
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
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Material Number | 2455820 |
ISO Catalog ID | OFKT06L5AFSNHB |
ANSI Catalog ID | OFKT53AFSN4HB |
Grade | KCPK30 |
[D] Insert IC Size | 14.7 mm |
[D] Insert IC Size | .5787 in |
[S] Insert Thickness | 5 mm |
[S] Insert Thickness | .1969 in |
[L10] Insert Cutting Edge Length | 6 mm |
[L10] Insert Cutting Edge Length | .236 in |
[Rε] Corner Radius | 0.8 mm |
[Rε] Corner Radius | .0312 in |
Average Chip Thickness [HM] | 0.21 mm |
Average Chip Thickness [HM] | .0083 in |
Cutting Edges per Insert | 8 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Grades
KCPK30
Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.
Features and benefits
- First choice for heavy roughing.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LB | KCPK30 | .E..GB | KCPM40 | .S..HB | KCPK30 |
P3–P4 | .E..LB | KCPK30 | .E..GB | KCPK30 | .S..HB | KCPK30 |
P5–P6 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
M1–M2 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
M3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
K1–K2 | .E..LB | KCK15 | .E..GB | KC520M | .E..GB | KCK15 |
K3 | .E..LB | KCPK30 | .E..GB | KC520M | .S..HB | KCPK30 |
N1–N2 | .F..LBJ | KC410M | .E..LBJ | KC422M | .E..LBJ | KC422M |
N3 | .F..LBJ | KC410M | .F..LNJ | KC410M | .F..LNJ | KC410M |
S1–S2 | .E..LB | KC725M | .E..GB | KC725M | .S..HB | KC725M |
S3 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
S4 | .E..LB | KCSM40 | .E..GB | KCSM40 | .S..HB | KCSM40 |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LBJ | 0,17 | 0,61 | 1,03 | 0,12 | 0,44 | 0,74 | 0,09 | 0,33 | 0,55 | 0,08 | 0,29 | 0,48 | 0,07 | 0,26 | 0,44 | .F..LBJ |
.F..LNJ | 0,17 | 0,61 | 1,03 | 0,12 | 0,44 | 0,74 | 0,09 | 0,33 | 0,55 | 0,08 | 0,29 | 0,48 | 0,07 | 0,26 | 0,44 | .F..LNJ |
.E..LBJ | 0,17 | 0,61 | 1,13 | 0,12 | 0,44 | 0,81 | 0,09 | 0,33 | 0,61 | 0,08 | 0,29 | 0,53 | 0,07 | 0,26 | 0,48 | .E..LBJ |
.E..LB | 0,34 | 0,75 | 1,20 | 0,25 | 0,54 | 0,86 | 0,19 | 0,40 | 0,64 | 0,16 | 0,35 | 0,56 | 0,15 | 0,32 | 0,51 | .E..LB |
.S..LB | 0,34 | 0,73 | 1,30 | 0,25 | 0,53 | 0,93 | 0,19 | 0,39 | 0,69 | 0,16 | 0,34 | 0,60 | 0,15 | 0,32 | 0,55 | .S..LB |
.E..GB | 0,34 | 0,87 | 1,39 | 0,25 | 0,62 | 1,00 | 0,19 | 0,47 | 0,74 | 0,16 | 0,41 | 0,65 | 0,15 | 0,37 | 0,59 | .E..GB |
.S..HB | 0,34 | 0,87 | 1,49 | 0,25 | 0,62 | 1,07 | 0,19 | 0,47 | 0,79 | 0,16 | 0,41 | 0,69 | 0,15 | 0,37 | 0,63 | .S..HB |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LBJ | .007 | .025 | .041 | .005 | .018 | .030 | .004 | .013 | .022 | .003 | .012 | .019 | .003 | .011 | .018 | .F..LBJ |
.F..LNJ | .007 | .025 | .041 | .005 | .018 | .030 | .004 | .013 | .022 | .003 | .012 | .019 | .003 | .011 | .018 | .F..LNJ |
.E..LBJ | .007 | .025 | .045 | .005 | .018 | .033 | .004 | .013 | .024 | .003 | .012 | .021 | .003 | .011 | .019 | .E..LBJ |
.E..LB | .014 | .029 | .047 | .010 | .021 | .034 | .007 | .016 | .025 | .006 | .014 | .022 | .006 | .013 | .020 | .E..LB |
.S..LB | .014 | .029 | .051 | .010 | .021 | .037 | .007 | .016 | .027 | .006 | .014 | .024 | .006 | .012 | .022 | .S..LB |
.E..GB | .014 | .034 | .055 | .010 | .025 | .039 | .007 | .018 | .029 | .006 | .016 | .025 | .006 | .015 | .023 | .E..GB |
.S..HB | .014 | .034 | .059 | .010 | .025 | .042 | .007 | .018 | .031 | .006 | .016 | .027 | .006 | .015 | .025 | .S..HB |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC410M | KC422M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | – | – | – | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | – | – | – | 325 | 295 | 260 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | – | – | – | 255 | 225 | 215 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | – | – | – | 215 | 190 | 170 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1460 | 1300 | 1195 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1300 | 1195 | 1100 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC410M | KC422M | KC520M | KC522M | KC725M | KCK15 | KCPM20 | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | – | – | – | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | – | – | – | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | – | – | – | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | – | – | – | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | – | – | – | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | – | – | – | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | – | – | – | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | – | – | – | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | – | – | – | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | – | – | – | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | – | – | – | – | – | – | 1060 | 960 | 850 | 900 | 820 | 720 | – | – | – | 1660 | 1510 | 1340 | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | – | – | – | – | – | – | 830 | 740 | 700 | 710 | 640 | 590 | – | – | – | 1310 | 1170 | 1090 | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | – | – | – | – | – | – | 700 | 620 | 560 | 590 | 530 | 480 | – | – | – | 1100 | 980 | 900 | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 4790 | 4260 | 3920 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 4260 | 3920 | 3600 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
Plunging
D1 mm | D1 max mm | max ap mm | ramping angle (°) | ramping length mm |
32 | 41,1 | 9 | 11,0 | 46,3 |
40 | 49,0 | 9 | 7,5 | 68,4 |
50 | 58,9 | 9 | 5,0 | 102,9 |
63 | 71,8 | 9 | 3,9 | 132,0 |
80 | 88,7 | 9 | 2,9 | 177,7 |
100 | 108,6 | 9 | 2,2 | 234,3 |
125 | 133,6 | 9 | 1,7 | 303,2 |
160 | 168,5 | 9 | 1,3 | 396,6 |
Face Milling
Max. DOC AP | mm | Chipload (fz) |
Ap1 max | 3,5 | 1 x fz |
Ap2 max | 9,0 | 0,6 x fz |
Ramping
Hole Diameter | ||||
D1 mm | D1 max mm | min. mm | max. mm | Ap/Rev. mm |
32 | 41,1 | 61,7 | 81,7 | 4,7 |
40 | 49,0 | 77,5 | 97,6 | 4,7 |
50 | 58,9 | 97,4 | 117,4 | 4,7 |
63 | 71,8 | 123,3 | 143,3 | 4,7 |
80 | 88,7 | 157,2 | 177,2 | 4,7 |
100 | 108,6 | 197,2 | 217,1 | 4,7 |
125 | 133,6 | 247,1 | 267,0 | 4,7 |
160 | 168,5 | 317,1 | 377,0 | 4,7 |
Helical Interpolation
Max. Plunging Depth | mm |
Ap1 max | 3,2 |
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