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| Material Number | 5065662 |
| ISO Catalog ID | DFR040304MD |
| ANSI Catalog ID | DFR040304MD |
| Grade | KCU40 |
| [LI] Insert Length | 10.759 mm |
| [LI] Insert Length | .4236 in |
| [W] Insert Width | 7.38 mm |
| [W] Insert Width | .2906 in |
| [D1] Insert Hole Size | 2.85 mm |
| [D1] Insert Hole Size | .1122 in |
| [S] Insert Thickness | 3.79 mm |
| [S] Insert Thickness | .149 in |
| [Rε] Corner Radius | 0.4 mm |
| [Rε] Corner Radius | .0156 in |
Grades
KCU40
Multilayered PVD TiN-TiAlN-coated fine-grain carbide, offering
highest wear resistance in steel, stainless steel, cast iron, and high-temp alloys.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
| WARNING During through-hole operations, a slug or disc is produced as the tool breaks through the workpiece. When the drill is stationary and the workpiece is rotating, this slug may be hurled from the chuck by centrifugal force. Provide adequate shielding to protect bystanders. |
| D | LS |
| 20 | 45 |
| 25 | 45 |
| 32 | 58 |
| D | LS |
| 20 | 50 |
| D | LS |
| 20 | 50 |
| Cutting Speed | ||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | |
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
| 1 | S | I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| 2 | S | I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| 3 | S | I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| 4 | S | I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | |||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Min | Starting Value | Max | Tool Diameter (in) | DFR04 .813"-1.00" | ||||||
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 |
| I | ST | KD1425 | 1300 | 2362 | 2760 | ipr | .002–.003 | |||
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |
| I | ST | KD1425 | 1209 | 2197 | 2567 | ipr | .005–.007 | |||
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |
| I | ST | KD1425 | 1118 | 2032 | 2374 | ipr | .005–.007 | |||
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |
| I | ST | KD1425 | 1560 | 2362 | 2760 | ipr | .005–.007 | |||
| Metric | ||||||||||||
| Cutting Speed | ||||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | |
| P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
| 1 | S | I | MD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | U | I | MD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 1 | I | I | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | S | I | LD | KC7140 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | U | I | LD | KC7140 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 2 | I | I | LD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | S | I | LD | KC7140 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | U | I | LD | KC7140 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 3 | I | I | LD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | S | I | LD | KC7140 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | U | I | LD | KC7140 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 4 | I | I | LD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| 5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 5 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | S | I | LD | KC7140 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | U | I | LD | KC7140 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| 6 | I | I | LD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| Metric | ||||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||||
| Range | ||||||||||||
| Min | Starting Value | Max | Ø | DFR02... 12,50–16,00mm | DFR03... 16,50–20,00mm | DFR04... 20,50–24,00mm | ||||||
| P | 1 | S | O | MD | KCU25 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | MD | KC7140 | ||||||||||
| 2 | S | O | GD | KCPK10 | 310 | 325 | 360 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 200 | 215 | 230 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 130 | 135 | 150 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 3 | S | O | GD | KCPK10 | 260 | 285 | 320 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 180 | 195 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 110 | 120 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 4 | S | O | GD | KCU25 | 220 | 250 | 300 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 150 | 180 | 220 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 90 | 110 | 140 | mm/r | 0,09–0,15 | 0,11–0,18 | 0,15–0,25 | ||
| I | LD | KC7140 | ||||||||||
| 5 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| 6 | S | O | GD | KCU25 | 180 | 200 | 220 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | |
| I | LD | KC7140 | ||||||||||
| U | O | GD | KCU40 | 120 | 135 | 150 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| I | O | GD | KC7140 | 70 | 85 | 100 | mm/r | 0,07–0,13 | 0,09–0,15 | 0,11–0,18 | ||
| I | LD | KC7140 | ||||||||||
| M | 1 | S | O | MD | KC7140 | 150 | 190 | 230 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| 2 | S | O | MD | KC7140 | 150 | 180 | 210 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 60 | 80 | 100 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| 3 | S | O | MD | KC7140 | 100 | 130 | 160 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | |
| I | MD | KC7140 | ||||||||||
| U | O | MD | KC7140 | 80 | 110 | 140 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| I | O | MD | KC7140 | 50 | 70 | 90 | mm/r | 0,07–0,13 | 0,08–0,16 | 0,10–0,18 | ||
| I | MD | KC7140 | ||||||||||
| Metric | ||||||||||
| Cutting Speed | ||||||||||
| Range | Recommended Feed Rate (fz) by Diameter | |||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Min | Starting Value | Max | Ø | DFR04 20,50–24,00 mm | |
| N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
| 1 | S | I | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 | |
| 2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| 2 | S | I | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| 3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| 3 | S | I | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| 4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| 4 | S | I | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| 5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| 5 | S | I | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| Inch | ||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
| Range | ||||||||||
| Min | Starting Value | Max | Ø | DFR04 .813–1.00" | ||||||
| N | 1 | S | O | ST | KD1425 | 1300 | 2362 | 2760 | IPR | .002–.003 |
| I | ST | KD1425 | ||||||||
| 2 | S | O | ST | KD1425 | 1209 | 2197 | 2567 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 3 | S | O | ST | KD1425 | 1118 | 2032 | 2374 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 4 | S | O | ST | KD1425 | 1560 | 2362 | 2760 | IPR | .005–.007 | |
| I | ST | KD1425 | ||||||||
| 5 | S | O | ST | KD1425 | 1575 | 2362 | 2834 | IPR | .002–.003 | |
| I | ST | KD1425 | ||||||||
| Metric | ||||||||||
| Material | Condition | Pocket Seat | Geometry | Grade | Cutting Speed | Recommended Feed Rate (fz) by Diameter | ||||
| Range | ||||||||||
| Min | Starting Value | Max | Ø | DFR04 20,50–24,00mm | ||||||
| N | 1 | S | O | ST | KD1425 | 396 | 720 | 841 | mm/r | 0,06–0,08 |
| I | ST | KD1425 | ||||||||
| 2 | S | O | ST | KD1425 | 369 | 670 | 782 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 3 | S | O | ST | KD1425 | 341 | 619 | 723 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 4 | S | O | ST | KD1425 | 475 | 720 | 841 | mm/r | 0,12–0,18 | |
| I | ST | KD1425 | ||||||||
| 5 | S | O | ST | KD1425 | 480 | 720 | 864 | mm/r | 0,06–0,08 | |
| I | ST | KD1425 | ||||||||
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