Welcome
Please confirm your preferences
Update Preferences
Product Suggestions
Product Family suggestions
Hi, User Name
Your Selected Account:
There is an issue with your account. Please contact customer support.
Sold To Account Change Account
Ship To Account Change Account
- Dashboard
- Manage Orders
- Manage Channels
- Address Book
Notifications
Mark all as read- Change Password
- My Profile
- Sign Out
Item(s) successfully added to cart
View Cart
View Cart
Take your shop to the next level. See Promotions
Item(s) successfully added to cart
View Cart
View Cart
Editing Solution
Adding Solution
Solution Name:{{SolutionName}}- Products
- /
- Metalworking Tools
- /
- Milling
- /
- Indexable Milling
- /
- Copy Mills
- /
- KSRM™ • Daisy Series
- /
- KSRM™ • Daisy IC16
- /
- KSRM™ • Daisy IC16 • RP.T1605 • Shell Mills • Inch
Product Similar To: [Product Name]
Sending to {{cadTool}} in progress...
Downloaded file will be available after import in the {{cadTool}} tool library.
KSRM™ • Daisy IC16 • RP.T1605 • Shell Mills • Inch
Shell Mills
Features and benefits
- Engineered for titanium and stainless steel machining.
- Anti-rotation components feature eight indexable positions.
- Pocketing, ramping, plunging, and helical interpolation capabilities.
Uses and application
- Helical Milling
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P3–P4 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPM40 |
P5–P6 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
M1–M2 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
M3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
K1–K2 | – | – | – | – | – | – |
K3 | .E..LE | KCPK30 | .S..GE | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .E..LEJ | KC422M | .E..LEJ | KC422M | .E..LEJ | KC422M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KC725M |
S3 | .E..LEJ | KC725M | .S..GEJ | KC725M | .S..HP | KCPM40 |
S4 | .E..LEJ | KC522M | .S..GEJ | KC522M | .S..HP | KC725M |
H1 | – | – | – | – | – | – |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LEJ |
.E..LE | 0,12 | 0,49 | 0,81 | 0,08 | 0,35 | 0,58 | 0,06 | 0,26 | 0,43 | 0,06 | 0,23 | 0,38 | 0,05 | 0,21 | 0,35 | .E..LE |
.S..GEJ | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GEJ |
.S..GE | 0,23 | 0,53 | 0,88 | 0,17 | 0,38 | 0,63 | 0,13 | 0,29 | 0,47 | 0,11 | 0,25 | 0,41 | 0,10 | 0,23 | 0,38 | .S..GE |
.S..HP | 0,23 | 0,59 | 0,95 | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,25 | 0,41 | .S..HP |
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LEJ |
.E..LE | 0,16 | 0,67 | 1,12 | 0,12 | 0,49 | 0,80 | 0,09 | 0,36 | 0,60 | 0,08 | 0,32 | 0,52 | 0,07 | 0,29 | 0,48 | .E..LE |
.S..GEJ | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GEJ |
.S..GE | 0,32 | 0,73 | 1,23 | 0,23 | 0,53 | 0,87 | 0,18 | 0,39 | 0,65 | 0,15 | 0,34 | 0,57 | 0,14 | 0,31 | 0,52 | .S..GE |
.S..HP | 0,32 | 0,82 | 1,33 | 0,23 | 0,59 | 0,95 | 0,18 | 0,44 | 0,70 | 0,15 | 0,38 | 0,61 | 0,14 | 0,35 | 0,56 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LEJ |
.E..LE | 0,24 | 1,02 | 1,71 | 0,18 | 0,73 | 1,21 | 0,13 | 0,54 | 0,90 | 0,11 | 0,47 | 0,78 | 0,10 | 0,43 | 0,71 | .E..LE |
.S..GEJ | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GEJ |
.S..GE | 0,49 | 1,11 | 1,87 | 0,35 | 0,79 | 1,32 | 0,26 | 0,59 | 0,98 | 0,23 | 0,51 | 0,85 | 0,21 | 0,47 | 0,78 | .S..GE |
.S..HP | 0,49 | 1,24 | 2,03 | 0,35 | 0,89 | 1,43 | 0,26 | 0,66 | 1,06 | 0,23 | 0,57 | 0,92 | 0,21 | 0,52 | 0,84 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LEJ |
.E..LE | 0,20 | 0,84 | 1,41 | 0,15 | 0,61 | 1,00 | 0,11 | 0,45 | 0,74 | 0,10 | 0,39 | 0,65 | 0,09 | 0,36 | 0,59 | .E..LE |
.S..GEJ | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GEJ |
.S..GE | 0,40 | 0,92 | 1,54 | 0,29 | 0,66 | 1,09 | 0,22 | 0,49 | 0,81 | 0,19 | 0,43 | 0,71 | 0,17 | 0,39 | 0,65 | .S..GE |
.S..HP | 0,40 | 1,03 | 1,67 | 0,29 | 0,73 | 1,18 | 0,22 | 0,55 | 0,88 | 0,19 | 0,48 | 0,76 | 0,17 | 0,44 | 0,70 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .005 | .020 | .032 | .003 | .014 | .023 | .003 | .011 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LEJ |
.E..LE | .005 | .020 | .032 | .003 | .014 | .023 | .003 | .011 | .017 | .002 | .009 | .015 | .002 | .008 | .014 | .E..LE |
.S..GEJ | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .S..GEJ |
.S..GE | .009 | .021 | .035 | .007 | .015 | .025 | .005 | .011 | .019 | .004 | .010 | .016 | .004 | .009 | .015 | .S..GE |
.S..HP | .009 | .023 | .038 | .007 | .017 | .027 | .005 | .013 | .020 | .004 | .011 | .017 | .004 | .010 | .016 | .S..HP |
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .006 | .027 | .045 | .005 | .019 | .032 | .003 | .014 | .024 | .003 | .013 | .021 | .003 | .011 | .019 | .E..LEJ |
.E..LE | .006 | .027 | .045 | .005 | .019 | .032 | .003 | .014 | .024 | .003 | .013 | .021 | .003 | .011 | .019 | .E..LE |
.S..GEJ | .013 | .029 | .048 | .009 | .021 | .034 | .007 | .015 | .025 | .006 | .013 | .022 | .005 | .012 | .020 | .S..GEJ |
.S..GE | .013 | .029 | .048 | .009 | .021 | .034 | .007 | .015 | .025 | .006 | .013 | .022 | .005 | .012 | .020 | .S..GE |
.S..HP | .013 | .032 | .052 | .009 | .023 | .037 | .007 | .017 | .027 | .006 | .015 | .024 | .005 | .014 | .022 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .009 | .041 | .068 | .007 | .029 | .048 | .005 | .022 | .036 | .004 | .019 | .031 | .004 | .017 | .028 | .E..LEJ |
.E..LE | .009 | .041 | .068 | .007 | .029 | .048 | .005 | .022 | .036 | .004 | .019 | .031 | .004 | .017 | .028 | .E..LE |
.S..GEJ | .019 | .044 | .073 | .014 | .031 | .052 | .010 | .023 | .038 | .009 | .020 | .033 | .008 | .018 | .030 | .S..GEJ |
.S..GE | .019 | .044 | .073 | .014 | .031 | .052 | .010 | .023 | .038 | .009 | .020 | .033 | .008 | .018 | .030 | .S..GE |
.S..HP | .019 | .049 | .079 | .014 | .035 | .056 | .010 | .026 | .041 | .009 | .022 | .036 | .008 | .021 | .033 | .S..HP |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..LEJ | .008 | .034 | .056 | .006 | .024 | .040 | .004 | .018 | .030 | .004 | .016 | .026 | .003 | .014 | .024 | .E..LEJ |
.E..LE | .008 | .034 | .056 | .006 | .024 | .040 | .004 | .018 | .030 | .004 | .016 | .026 | .003 | .014 | .024 | .E..LE |
.S..GEJ | .016 | .036 | .060 | .011 | .026 | .043 | .009 | .019 | .032 | .007 | .017 | .028 | .007 | .015 | .025 | .S..GEJ |
.S..GE | .016 | .036 | .060 | .011 | .026 | .043 | .009 | .019 | .032 | .007 | .017 | .028 | .007 | .015 | .025 | .S..GE |
.S..HP | .016 | .040 | .065 | .011 | .029 | .046 | .009 | .021 | .034 | .007 | .019 | .030 | .007 | .017 | .027 | .S..HP |
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | – | – | – | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | – | – | – | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
2 | – | – | – | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | – | – | – | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 1285 | 1135 | 1050 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1135 | 1050 | 915 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | – | – | – | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | – | – | – | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | – | – | – | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | – | – | – | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 4220 | 3720 | 3440 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 3720 | 3440 | 3000 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
40E03R045M16RP16 | 8.3° | 2,6 | 52,4 | 64 | 80 |
40E02R040A32RP16L200 | 11.1° | 3,3 | 51,2 | 64 | 80 |
50A04RS90RP16 | 9.2° | 4,3 | 70 | 84 | 100 |
52A04RS90RP16 | 10.7° | 5,25 | 73,14 | 88 | 104 |
63A04RS90RP16 | 11.8° | 8,0 | 94,05 | 110 | 126 |
63A06RS90RP16 | 4.3° | 3,07 | 97,71 | 110 | 126 |
80A05RS90RP16 | 8.2° | 8,0 | 128,02 | 144 | 160 |
80A07RS90RP16 | 4.5° | 4,5 | 129,89 | 144 | 160 |
100B06RS90RP16 | 6.1° | 8,0 | 168,01 | 184 | 200 |
100B08RS90RP16 | 4.7° | 6,22 | 168,58 | 184 | 200 |
125B09RS90RP16 | 4,3° | 7,5 | 218,08 | 234 | 250 |
Maximum Linear Ramping and Helical Interpolation from Solid
catalog number | max ramp angle | max plunging depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
BMD150R1603M16L150 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1603W125L200 | 9.9° | .106 | 1.904 | 2.37 | 3.0 |
BMD150R1602C125L800 | 11.0° | .117 | 1.888 | 2.37 | 3.0 |
BMD200R1603S075L200 | 11.7° | .217 | 2.776 | 3.37 | 4.0 |
BMD200R1604S075L200 | 9.7° | .181 | 2.810 | 3.37 | 4.0 |
BMD250R1605S100L200 | 11.7° | .315 | 3.744 | 4.37 | 5.0 |
BMD300R1605S100L200 | 8.8° | .315 | 4.738 | 5.37 | 6.0 |
BMD300R1607S100L200 | 6.8° | .245 | 4.768 | 5.37 | 6.0 |
BMD400R1608S125L200 | 4.6° | .245 | 6.762 | 7.37 | 8.0 |
BMD500R1609S150L250 | 4.2° | .295 | 8.744 | 9.37 | 10.0 |
BMD600R1610S150L250 | 3.4° | .295 | 10.744 | 11.37 | 12.0 |