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Solution Name:{{SolutionName}}- Products
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- Ceramic Mills • RN
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- KSSR • RN
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- KSSR - RN • Shell Mills • Metric
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KSSR - RN • Shell Mills • Metric
Shell Mills
Features and benefits
- First choice for face milling high-temp alloys and hard or hardened materials up to 60 HRC.
- Excellent productivity through massive reduction of machining time.
Uses and application
Face Milling
Slotting: Ball Nose
Side Milling/Shoulder Milling: Ball Nose
Milling - Side and Face
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | ..T.. | KY2100 / KYSM10 | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | ..T.. | KY2100 / KYSM10 | ..T.. | KY2100 / KYSM10 | ..T.. | KY2100 / KYSM10 |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | ..E | KY4300 / KYHS10 | ..T.. | KYS30 | ..T.. | KY2100 / KYSM10 |
S3 | ..T.. | KYS30 | ..T.. | KYS30 | ..T.. | KY4300 / KYHS10 |
S4 | – | – | – | – | – | – |
H1 | ..E | KY4300 / KYHS10 | ..T.. | KY4300 / KYHS10 | – | – |
At 6,35 Axial Depth of Cut (ap)
Light | General | Heavy |
At 3,18 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,09 | 0,10 | 0,11 | 0,07 | 0,08 | 0,09 | 0,06 | 0,07 | 0,07 | 0,06 | 0,06 | 0,07 | 0,06 | 0,06 | 0,07 | ..E |
..T.. | 0,17 | 0,26 | 0,28 | 0,13 | 0,19 | 0,21 | 0,11 | 0,17 | 0,19 | 0,10 | 0,16 | 0,17 | 0,10 | 0,16 | 0,17 | ..T.. |
At 1,59 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,11 | 0,12 | 0,13 | 0,08 | 0,09 | 0,10 | 0,07 | 0,08 | 0,09 | 0,07 | 0,07 | 0,08 | 0,07 | 0,07 | 0,08 | ..E |
..T.. | 0,20 | 0,30 | 0,33 | 0,15 | 0,22 | 0,25 | 0,13 | 0,20 | 0,21 | 0,12 | 0,18 | 0,20 | 0,12 | 0,18 | 0,20 | ..T.. |
At 0,79 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,20 | 0,21 | 0,23 | 0,15 | 0,16 | 0,18 | 0,13 | 0,14 | 0,15 | 0,12 | 0,13 | 0,14 | 0,12 | 0,13 | 0,14 | ..E |
..T.. | 0,35 | 0,54 | 0,59 | 0,26 | 0,40 | 0,44 | 0,23 | 0,35 | 0,38 | 0,21 | 0,33 | 0,36 | 0,21 | 0,32 | 0,35 | ..T.. |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,14 | 0,16 | 0,17 | 0,11 | 0,12 | 0,13 | 0,09 | 0,10 | 0,11 | 0,09 | 0,10 | 0,10 | 0,09 | 0,09 | 0,10 | ..E |
..T.. | 0,26 | 0,39 | 0,43 | 0,19 | 0,29 | 0,32 | 0,17 | 0,26 | 0,28 | 0,16 | 0,24 | 0,26 | 0,15 | 0,23 | 0,26 | ..T.. |
Recommended Starting Speeds [m/min]
Material Group | KYHS10 | KYSM10 | KYSP30 | |||||||
P | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
K | 1 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | |
S | 1 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 |
2 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 | |
3 | 730 | 620 | 510 | 1550 | 1260 | 970 | 1170 | 950 | 730 | |
4 | – | – | – | – | – | – | – | – | – | |
H | 1 | 365 | 310 | 240 | – | – | – | – | – | – |