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- KSRM™ • Daisy IC20 • RCGT64 • Shell Mills • Inch
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KSRM™ • Daisy IC20 • RCGT64 • Shell Mills • Inch
Shell Mills
Features and benefits
- Engineered for roughing with large depths of cut through positive geometry inserts.
- Anti-rotation feature with six indexable positions.
- Excellent for long overhangs.
- High coolant pressure capabilities.
Uses and application
Fresado helicoidal
Rectificado en rampa: Material en bruto
Fresado lateral/Fresado en escuadra: Nariz de bola
Perfilado 3D
Fresado — Con refrigeración interna
Fresado — lateral y planeado
Mecanizado de alojamientos
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | – | (Strong geometry) | |||
| – | wear |  | toughness | |||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
| P3–P4 | .E..LF | KC522M | .S..GF | KC725M | .S..HF | KCPK30 |
| P5–P6 | .E..LF | KC522M | .S..HF | KCPK30 | .S..HF | KCPK30 |
| M1–M2 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
| M3 | .E..LF | KCPK30 | .S..GF | KC725M | .S..HF | KCPK30 |
| K1–K2 | – | – | .S..HF | KCPK30 | – | – |
| K3 | – | – | .S..HF | KCPK30 | – | – |
| N1–N2 | – | – | – | – | – | – |
| N3 | – | – | – | – | – | – |
| S1–S2 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
| S3 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
| S4 | .E..LF | KC725M | .S..GF | KC725M | .S..HF | KC725M |
| H1 | – | – | – | – | – | – |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..LF | .004 | .007 | .013 | .003 | .005 | .009 | .002 | .004 | .008 | .002 | .004 | .008 | .002 | .004 | .008 | .E..LF |
| .S..GF | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..GF |
| .S..HF | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HF |
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..LF | .007 | .014 | .027 | .005 | .011 | .020 | .005 | .009 | .017 | .004 | .009 | .016 | .004 | .008 | .015 | .E..LF |
| .S..GF | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..GF |
| .S..HF | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HF |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..LF | .004 | .008 | .015 | .003 | .006 | .011 | .003 | .005 | .009 | .003 | .005 | .009 | .002 | .005 | .009 | .E..LF |
| .S..GF | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..GF |
| .S..HF | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..HF |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 10% | 20% | 30% | 40% | 50–100% | ||||||||||||
| .E..LF | .005 | .010 | .019 | .004 | .008 | .014 | .004 | .007 | .012 | .003 | .006 | .012 | .003 | .006 | .011 | .E..LF |
| .S..GF | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..GF |
| .S..HF | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HF |
Recommended Starting Speeds [SFM]
| Material Group | KC522M | KC715M | KC725M | KCPK30 | |||||||||
| P | 1 | 1300 | 1130 | 1060 | 1340 | 1180 | 1090 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
| 2 | 1080 | 950 | 790 | 830 | 740 | 670 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
| 3 | 1000 | 840 | 700 | 740 | 670 | 610 | 790 | 670 | 550 | 1000 | 900 | 820 | |
| 4 | 890 | 730 | 590 | 560 | 520 | 470 | 710 | 590 | 470 | 740 | 690 | 620 | |
| 5 | 730 | 660 | 590 | 770 | 680 | 620 | 590 | 530 | 470 | 1020 | 910 | 830 | |
| 6 | 650 | 490 | 400 | 470 | 410 | – | 520 | 400 | 310 | 620 | 540 | – | |
| M | 1 | 800 | 710 | 650 | 880 | 770 | 710 | 670 | 590 | 540 | 820 | 720 | 620 |
| 2 | 730 | 620 | 520 | – | – | – | 610 | 520 | 430 | 730 | 640 | 550 | |
| 3 | 550 | 480 | 370 | – | – | – | 460 | 400 | 310 | 570 | 520 | 460 | |
| K | 1 | 900 | 820 | 720 | – | – | – | – | – | – | 1160 | 1050 | 940 |
| 2 | 710 | 640 | 590 | – | – | – | – | – | – | 920 | 830 | 760 | |
| 3 | 590 | 530 | 480 | – | – | – | – | – | – | 770 | 690 | 640 | |
| N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| S | 1 | 160 | 140 | 110 | – | – | – | 140 | 120 | 100 | – | – | – |
| 2 | 160 | 140 | 110 | – | – | – | 140 | 120 | 100 | – | – | – | |
| 3 | 200 | 160 | 110 | – | – | – | 180 | 140 | 100 | – | – | – | |
| 4 | 280 | 200 | 140 | – | – | – | 240 | 180 | 120 | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |