Product Similar To :
Fix-Perfect™ Aluminum Series • PCD-Tipped Carbide Insert • BGHX-PCSR-LET • Finishing
Highspeed Machining. Face milling insert with one cutting edge for high feed rates, precision ground.
Material Number2546816
ISO Catalog IDBGHX15L5PCSRLETANSI Catalog IDBGHX15L5PCSRLET
- N Non-Ferrous
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| Material Number | 2546816 |
| ISO Catalog ID | BGHX15L5PCSRLET |
| ANSI Catalog ID | BGHX15L5PCSRLET |
| Grade | KD1410 |
Workpiece Materials
- Non-Ferrous
Grades
KD1410
A PCD-tip brazed to carbide for machining aluminum with a very high silicon content, abrasive non-ferrous materials, and fiber-reinforced plastics. KD1410 can be used at very high cutting speeds, even where good surface finishes are required. This grade can be used both wet or dry but is suggested to use coolant where good surface finishes are required.
Features and benefits
- Precision ground insert for best run-out and surface finish.
- Milling insert for non-ferrous materials machining.
- Honed cutting edge with +24° super-positive rake angle and free cutting action.
- Protected main cutting edge for high feedrates.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
Recommended Starting Feeds [IPT]
| Light | General | Heavy |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40 | ||||||||||||
| BGHX… | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | BGHX… |
| Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
| 5% | 10% | 20% | 30% | 40 | ||||||||||||
| BGHX… | .005 | .014 | .023 | .003 | .010 | .017 | .003 | .008 | .013 | .002 | .007 | .011 | .002 | .006 | .010 | BGHX… |
| Light | General | Heavy |
Speeds
Recommended Starting Speeds [SFM]
| Material Group | K110M | KC510M | KD1410 | KD1415 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | 1650 | 1550 | 1475 | 2100 | 1870 | 1720 | 13150 | 11500 | 9800 | 13150 | 11500 | 9800 |
| 3 | 1350 | 1200 | 1050 | 1900 | 1750 | 1600 | 5250 | 4900 | 4600 | 5250 | 4900 | 4600 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| Material Group | K110M | KC510M | KD1410 | KD1415 | |||||||||
| P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 5 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 6 | – | – | – | – | – | – | – | – | – | – | – | – | |
| M | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| N | 1–2 | 1650 | 1550 | 1475 | 2100 | 1870 | 1720 | 13150 | 11500 | 9800 | 13150 | 11500 | 9800 |
| 3 | 1350 | 1200 | 1050 | 1900 | 1750 | 1600 | 5250 | 4900 | 4600 | 5250 | 4900 | 4600 | |
| S | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
| 2 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 3 | – | – | – | – | – | – | – | – | – | – | – | – | |
| 4 | – | – | – | – | – | – | – | – | – | – | – | – | |
| H | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
Insert Selection
Insert Selection Guide
| Material Group | Light | General | Heavy | |||
| (Light geometry) | (Strong geometry) | |||||
| wear | toughness | |||||
| Geometry | Grade | Geometry | Grade | Geometry | Grade | |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | BGHX… | K110M | BGHX… | KC510M | BGHX… | KD1415 |
| N3 | BGHX… | K110M | BGHX… | KD1410 | BGHX… | KD1410 |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
| Material Group | Light | General | Heavy | |||
| – | (Light geometry) | (Strong geometry) | ||||
| – | wear | toughness | ||||
| – | Geometry | Grade | Geometry | Grade | Geometry | Grade |
| P1–P2 | – | – | – | – | – | – |
| P3–P4 | – | – | – | – | – | – |
| P5–P6 | – | – | – | – | – | – |
| M1–M2 | – | – | – | – | – | – |
| M3 | – | – | – | – | – | – |
| K1–K2 | – | – | – | – | – | – |
| K3 | – | – | – | – | – | – |
| N1–N2 | BGHX… | K110M | BGHX… | KC510M | BGHX… | KD1415 |
| N3 | BGHX… | K110M | BGHX… | KD1410 | BGHX… | KD1410 |
| S1–S2 | – | – | – | – | – | – |
| S3 | – | – | – | – | – | – |
| S4 | – | – | – | – | – | – |
| H1 | – | – | – | – | – | – |
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