Product Similar To:
Inserts for Fix-Perfect™ 20° • SPHX1205-GP4S • Roughing
Indexable Inserts • SPHX1205... for Finishing
Material Number1505881
ISO Catalog IDSPHX1205ZCERGP4SANSI Catalog IDSPHX1205ZCERGP4S
- K Cast Iron
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Material Number | 1505881 |
ISO Catalog ID | SPHX1205ZCERGP4S |
ANSI Catalog ID | SPHX1205ZCERGP4S |
Grade | KCK15 |
[L10] Insert Cutting Edge Length | 10.04 mm |
[L10] Insert Cutting Edge Length | .3953 in |
[S] Insert Thickness | 5.5 mm |
[S] Insert Thickness | .2165 in |
[BS] Corner Facet Length | 0.7 mm |
[BS] Corner Facet Length | .0276 in |
Average Chip Thickness [HM] | 0.04 mm |
Average Chip Thickness [HM] | .0016 in |
Cutting Edges per Insert | 4 |
Workpiece Materials
- Cast Iron
Grades
KCK15
Coated carbide grade with CVD multilayer coating (TiN/MT TiCN/Al2O3) and advanced Beyond™ post-coat treatment. KCK15 is a wear-resistant grade with balanced toughness for general milling of cast irons at higher speeds. Best results in dry, but can also be used wet.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
K3 | .E..GP | KC520M | .E..GP | KCK15 | .S..GP | KCK15 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Material Group | Light | General | Heavy | |||
– | (Light geometry) | (Strong geometry) | ||||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | – | – | – | – | – | – |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | .E..GP | KCK15 | .E..GP | KCK15 | .E..GP | KCK15 |
K3 | .E..GP | KCK15 | .E..GP | KCK15 | .S..GP | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | – | – | – | – | – | – |
S3 | – | – | – | – | – | – |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..GP | .006 | .020 | .038 | .004 | .014 | .027 | .003 | .011 | .020 | .003 | .009 | .018 | .002 | .009 | .016 | .E..GP |
.T..GP | .010 | .025 | .040 | .007 | .018 | .029 | .005 | .013 | .021 | .005 | .012 | .019 | .004 | .011 | .017 | .T..GP |
.S..GP | .010 | .025 | .040 | .007 | .018 | .029 | .005 | .013 | .021 | .005 | .012 | .019 | .004 | .011 | .017 | .S..GP |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.E..GP | .005 | .020 | .035 | .004 | .014 | .025 | .003 | .011 | .019 | .002 | .009 | .016 | .002 | .009 | .015 | .E..GP |
.S..GP | .010 | .025 | .040 | .007 | .018 | .029 | .005 | .013 | .021 | .005 | .012 | .019 | .004 | .011 | .017 | .S..GP |
Light | General | Heavy |
Speeds
Recommended Starting Speeds [SFM]
Material Group | KB1340 | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 5400 | 3600 | 1920 | 1060 | 960 | 850 | 1660 | 1510 | 1340 | 910 | 770 | 640 | 1160 | 1050 | 940 | 3170 | 2880 | 2560 |
2 | – | – | – | 830 | 740 | 700 | 1310 | 1170 | 1090 | 720 | 590 | 520 | 920 | 830 | 760 | 2510 | 2240 | 2090 | |
3 | – | – | – | 700 | 620 | 560 | 1100 | 980 | 900 | 600 | 500 | 420 | 770 | 690 | 640 | 2110 | 1870 | 1720 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | K110M | KC520M | KCK15 | KTPK20 | KCPK30 | KY3500 | |||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
K | 1 | 510 | 480 | 450 | 1060 | 960 | 850 | 1660 | 1510 | 1340 | 910 | 770 | 640 | 1160 | 1050 | 940 | 3170 | 2880 | 2560 |
2 | 450 | 420 | 390 | 830 | 740 | 700 | 1310 | 1170 | 1090 | 720 | 590 | 520 | 920 | 830 | 760 | 2510 | 2240 | 2090 | |
3 | 400 | 350 | 310 | 700 | 620 | 560 | 1100 | 980 | 900 | 600 | 500 | 420 | 770 | 690 | 640 | 2110 | 1870 | 1720 | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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