MEGA 45° • Heavy Duty

Kennametal's MEGA 45° face milling systems redefine heavy-duty machining. MEGA 45° inserts are designed with four true cutting edges, ensuring both cost-effectiveness and high productivity. The soft cutting-edge insert is engineered to reduce cutting forces and enhance efficiency. With increased Metal Removal Rates (MRR), MEGA 45° inserts deliver optimal performance in steel and cast-iron applications. The carbide pocket shims provide crucial protection to the cutter body, ensuring longevity and reliability. MEGA 45° inserts stand out as the go-to choice for your indexable milling needs. Benefit from low cost per edge, heightened productivity, and excellent cutter body protection, making MEGA 45° inserts a performance leader in demanding applications. Whether facing rough operations or requiring high depths of cut, select Kennametal's MEGA 45° inserts and shell mill tool holders.

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    Workpiece Material
    • P Steel (24)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(23)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(23)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(23)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(23)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(23)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(24)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(24)
    • M Stainless Steel (24)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(24)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(24)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(24)
    • K Cast Iron (20)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(20)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(20)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(20)
    • S High-Temp Alloys (24)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(20)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(20)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(20)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(24)
    Applications
    Applications
    • Chamfer MillingChamfer Milling (15)
    • Face MillingFace Milling (15)
    Cutting Diameter
    Cutting Diameter
    • 4.921 in(1)
    • 5.0 in(1)
    • 6.299 in(1)
    • 7.875 in(1)
    • 8.0 in(2)
    • 9.843 in(2)
    • 10.0 in(3)
    • 12.0 in(2)
    • 12.403 in(2)
    Cutting Diameter MintoCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
    • 125.0 mm(1)
    • 127.0 mm(1)
    • 160.0 mm(1)
    • 200.0 mm(1)
    • 203.201 mm(2)
    • 250.0 mm(2)
    • 254.0 mm(3)
    • 304.8 mm(2)
    • 315.0 mm(2)
    Cutting Diameter MintoCutting Diameter Max
    Maximum Cutting Diameter
    Maximum Cutting Diameter
    • 160.351 mm(1)
    • 162.351 mm(1)
    • 195.351 mm(1)
    • 235.351 mm(1)
    • 238.55 mm(2)
    • 285.35 mm(2)
    • 289.35 mm(3)
    • 340.151 mm(2)
    • 350.35 mm(2)
    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Maximum Cutting Diameter
    Maximum Cutting Diameter
    • 6.313 in(1)
    • 6.392 in(1)
    • 7.691 in(1)
    • 9.266 in(1)
    • 9.392 in(2)
    • 11.234 in(2)
    • 11.392 in(3)
    • 13.392 in(2)
    • 13.794 in(2)
    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Cutting Length
    Cutting Length
    • 17.151 mm(15)
    Cutting Length MintoCutting Length Max
    Cutting Length
    Cutting Length
    • 0.675 in(15)
    Cutting Length MintoCutting Length Max
    Reach
    Reach
    • 2.375 in(6)
    • 2.48 in(5)
    • 3.15 in(4)
    Reach MintoReach Max
    Reach
    Reach
    • 60.325 mm(6)
    • 63.0 mm(5)
    • 80.0 mm(4)
    Reach MintoReach Max
    Tool Cutting Edge Angle
    Tool Cutting Edge Angle
    • 45.0 (15)
    Tool Cutting Edge Angle MintoTool Cutting Edge Angle Max
    Connection Style
    Connection Style
    • B-Cutter Retention Screw (2)
    • C-Bolt Circle (12)
    • SHCS or RetScrw Or BoltCircle (1)
    Number of Flutes
    Number of Flutes
    • 10 (2)
    • 11 (2)
    • 13 (2)
    • 6 (2)
    • 7 (2)
    • 9 (5)
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 2.375 in(6)
    • 2.48 in(5)
    • 3.15 in(4)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 60.325 mm(6)
    • 63.0 mm(5)
    • 80.0 mm(4)
    Over All Length [L] MintoOver All Length [L] Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KC520M (15)
    • KC725M (14)
    • KCK15 (16)
    • KCPK30 (19)
    • KCPM40 (18)
    • KCSM40 (16)
    Hand Of Tool
    Hand Of Tool
    • L (2)
    • R (13)
    Wiper Insert
    Wiper Insert
    • N (10)
    Front-End
    Center Cutting
    Center Cutting
    Insert Geometry
    Shape
    Shape
    • L-RECTANGLE ON EDGE 90 (10)
    Chip Breaker CBMD
    Chip Breaker CBMD
    • HD (5)
    • HD2 (5)
    Cutting Tool Material
    Cutting Tool Material
    • H W (10)
    Tolerance Class
    Tolerance Class
    • P (10)
    Back-End
    Connection Type
    Connection Type
    • SHELL MILL (15)
    Back-End Diameter
    Back-End Diameter
    • 38.1 mm(1)
    • 40.0 mm(2)
    • 60.0 mm(5)
    • 63.5 mm(7)
    Back-End Diameter MintoBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 1.5 in(1)
    • 1.575 in(2)
    • 2.362 in(5)
    • 2.5 in(7)
    Back-End Diameter MintoBack-End Diameter Max
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