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KDM • Shell Mills • RD.X16... • Metric
Shell Mills • RD.X16...
Material Number1888196
ISO Catalog ID52A04RSMORD16ANSI Catalog ID52A04RSMORD16
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
Helical Milling
Ramping: Blank
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Side and Face
Pocketing
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Material Number | 1888196 |
ISO Catalog ID | 52A04RSMORD16 |
ANSI Catalog ID | 52A04RSMORD16 |
[D1MAX] Maximum Cutting Diameter | 52 mm |
[D1MAX] Maximum Cutting Diameter | 2.047 in |
[D1] Effective Cutting Diameter | 36 mm |
[D1] Effective Cutting Diameter | 1.417 in |
[D] Adapter / Shank / Bore Diameter | 22 mm |
[D] Adapter / Shank / Bore Diameter | .867 in |
[D6] Hub Diameter | 42 mm |
[D6] Hub Diameter | 1.654 in |
[L] Overall Length | 50 mm |
[L] Overall Length | 1.969 in |
[AP1MAX] 1st Maximum Cutting Depth | 8 mm |
[AP1MAX] 1st Maximum Cutting Depth | .315 in |
Number of Inserts | 4 |
Maximum Ramping Angle | 8.2 |
Weight Kilograms | 0.32 |
Gage Insert | RD_X1604M0__ |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
Helical Milling
Ramping: Blank
Side Milling/Shoulder Milling: Ball Nose
3D Profiling
Milling - Side and Face
Pocketing
Features and benefits
- Engineered for maximum performance.
- High runout accuracy.
- Suitable for die and mould manufacturing.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 8,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | .F..LP |
.S..GN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..GN |
.S..HP | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HP |
.S..HN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HN |
At 4,00 Axial Depth of Cut (ap)
Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,10 | 0,19 | 0,39 | 0,07 | 0,14 | 0,29 | 0,06 | 0,13 | 0,25 | 0,06 | 0,12 | 0,24 | 0,06 | 0,12 | 0,23 | .F..LP |
.S..GN | 0,20 | 0,49 | 0,79 | 0,15 | 0,37 | 0,59 | 0,13 | 0,32 | 0,51 | 0,12 | 0,30 | 0,48 | 0,12 | 0,29 | 0,47 | .S..GN |
.S..HP | 0,20 | 0,49 | 0,79 | 0,15 | 0,37 | 0,59 | 0,13 | 0,32 | 0,51 | 0,12 | 0,30 | 0,48 | 0,12 | 0,29 | 0,47 | .S..HP |
.S..HN | 0,20 | 0,49 | 0,79 | 0,15 | 0,37 | 0,59 | 0,13 | 0,32 | 0,51 | 0,12 | 0,30 | 0,48 | 0,12 | 0,29 | 0,47 | .S..HN |
At 1,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,13 | 0,25 | 0,51 | 0,10 | 0,19 | 0,38 | 0,08 | 0,17 | 0,33 | 0,08 | 0,15 | 0,31 | 0,08 | 0,15 | 0,30 | .F..LP |
.S..GN | 0,26 | 0,64 | 1,04 | 0,19 | 0,48 | 0,77 | 0,17 | 0,42 | 0,67 | 0,16 | 0,39 | 0,63 | 0,15 | 0,38 | 0,61 | .S..GN |
.S..HP | 0,26 | 0,64 | 1,04 | 0,19 | 0,48 | 0,77 | 0,17 | 0,42 | 0,67 | 0,16 | 0,39 | 0,63 | 0,15 | 0,38 | 0,61 | .S..HP |
.S..HN | 0,26 | 0,64 | 1,04 | 0,19 | 0,48 | 0,77 | 0,17 | 0,42 | 0,67 | 0,16 | 0,39 | 0,63 | 0,15 | 0,38 | 0,61 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,18 | 0,35 | 0,69 | 0,13 | 0,26 | 0,52 | 0,11 | 0,23 | 0,45 | 0,11 | 0,21 | 0,42 | 0,10 | 0,21 | 0,41 | .F..LP |
.S..GN | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,54 | 0,86 | 0,21 | 0,52 | 0,84 | .S..GN |
.S..HP | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,54 | 0,86 | 0,21 | 0,52 | 0,84 | .S..HP |
.S..HN | 0,35 | 0,88 | 1,42 | 0,26 | 0,66 | 1,05 | 0,23 | 0,57 | 0,92 | 0,21 | 0,54 | 0,86 | 0,21 | 0,52 | 0,84 | .S..HN |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 |
2 | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | |
3 | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | |
4 | 295 | 240 | 200 | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | |
5 | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | |
6 | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | |
M | 1 | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 |
2 | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | |
3 | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | |
K | 1 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 |
2 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | |
3 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | |
N | 1–2 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | 190 | 155 | 110 | 145 | 110 | 85 | – | – | – | 170 | 140 | 115 | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | |||||||||||
P | 1 | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 |
2 | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | |
3 | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | |
4 | 960 | 780 | 660 | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | |
5 | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | |
6 | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | |
M | 1 | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 |
2 | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | |
3 | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | |
K | 1 | 1150 | 1040 | 940 | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 |
2 | 910 | 820 | 760 | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | |
3 | 770 | 680 | 620 | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | |
N | 1–2 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – |
2 | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | |
3 | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | |
4 | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | |
H | 1 | 630 | 510 | 360 | 470 | 360 | 280 | – | – | – | 550 | 460 | 370 | – | – | – |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .F..LP | KC725M | .S..GN | KC725M | .S..HP | KC725M |
P3–P4 | .S..HP | KC522M | .S..HP | KCPK30 | .S..HN | KC725M |
P5–P6 | .S..HP | KC522M | .S..HP | KCPM20 | .S..HN | KCPM20 |
M1–M2 | – | – | .S..HP | KC725M | – | – |
M3 | – | – | .S..HP | KC725M | – | – |
K1–K2 | .S..HN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
K3 | .S..HN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .F..LP | KC510M | .F..LP | KC510M | .F..LP | KC510M |
N3 | .F..LP | KC510M | .F..LP | KC510M | .F..LP | KC510M |
S1–S2 | – | – | .S..HP | KC725M | – | – |
S3 | – | – | .S..HP | KC725M | – | – |
S4 | – | – | .S..HP | KC725M | – | – |
H1 | .S..GN | KC510M | .S..HN | KC510M | .S..HN | KCPM20 |
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