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KDM Series

The KDM series of copy mills has been specifically designed to deliver outstanding performance in die and mold manufacturing operations. These mills feature various geometries tailored for different materials and machining requirements including GN and HN geometries for high-strength steel and hard machining tasks, GN geometry for high-strength steel applications, the HP geometry for steel and high-strength steel, offering reduced cutting forces. Additionally, the LP geometry is suitable for non-ferrous materials, ensuring efficient milling operations.

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    Workpiece Material
    Workpiece Material
    • P Steel (132)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(116)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(116)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(116)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(116)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(132)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(123)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(123)
    • M Stainless Steel (123)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(123)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(123)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(123)
    • K Cast Iron (114)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(114)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(114)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(107)
    • N Non-Ferrous Materials (89)
      • N1
        Wrought Aluminum (89)
      • N2
        Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(89)
      • N3
        High-Silicon Aluminum Alloys Si >12.2%(89)
    • S High-Temp Alloys (110)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(107)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(107)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(107)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(110)
    • H Hardened Materials (102)
      • H1
        Hardened Materials 44-48 HRC(102)
    Applications
    Applications
    • Face MillingFace Milling (79)
    • PocketPocket (79)
    • Pocket HelicalPocket Helical (79)
    • Pocket MillingPocket Milling (79)
    • Profile MillingProfile Milling (79)
    • RampingRamping (79)
    • Shoulder Ball NoseShoulder Ball Nose (79)
    • Shoulder MillingShoulder Milling (79)
    Cutting Diameter
    Cutting Diameter
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    • 2.677 in(1)
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    Cutting Diameter MintoCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
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    Maximum Cutting Diameter
    Maximum Cutting Diameter
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    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Maximum Cutting Diameter
    Maximum Cutting Diameter
    • 0.473 in(3)
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    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Cutting Length
    Cutting Length
    • 2.5 mm(1)
    • 3.5 mm(18)
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    Cutting Length MintoCutting Length Max
    Cutting Length
    Cutting Length
    • 0.098 in(1)
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    Cutting Length MintoCutting Length Max
    Reach
    Reach
    • 0.197 in(1)
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    • 3.543 in(1)
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    • 4.75 in(3)
    Reach MintoReach Max
    Reach
    Reach
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    • 120.65 mm(3)
    Reach MintoReach Max
    Tool Cutting Edge Angle
    Tool Cutting Edge Angle
    • 90.0 (79)
    Tool Cutting Edge Angle MintoTool Cutting Edge Angle Max
    Connection Style
    Connection Style
    • A-Socket Head Cap Screw (25)
    • B-Cutter Retention Screw (1)
    • Screw-On Connection (27)
    • Straight-Cylindrical (2)
    • Weldon (24)
    Number of Flutes
    Number of Flutes
    • 1 (1)
    • 2 (28)
    • 3 (14)
    • 4 (11)
    • 5 (13)
    • 6 (7)
    • 7 (4)
    • 8 (1)
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.287 in(1)
    • 1.366 in(1)
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    • 1.575 in(1)
    • 1.602 in(2)
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    • 5.28 in(1)
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    • 6.28 in(2)
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    • 7.03 in(2)
    • 7.032 in(2)
    • 7.087 in(3)
    • 7.506 in(1)
    • 7.875 in(1)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 32.7 mm(1)
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    • 67.425 mm(4)
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    Over All Length [L] MintoOver All Length [L] Max
    Corner configuration
    Corner Radius
    Corner Radius
    • 0.098 in(2)
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    Corner Radius MintoCorner Radius Max
    Corner Radius
    Corner Radius
    • 2.5 mm(2)
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    Corner Radius MintoCorner Radius Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • K110M (77)
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    Hand Of Tool
    Hand Of Tool
    • R (79)
    Wiper Insert
    Wiper Insert
    • N (55)
    Maximum Ramp Angle
    Maximum Ramp Angle
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    • 15.0 (11)
    Maximum Ramp Angle MintoMaximum Ramp Angle Max
    Front-End
    Neck Diameter
    Neck Diameter
    • 0.69 in(1)
    • 1.043 in(1)
    Neck Diameter MintoNeck Diameter Max
    Neck Diameter
    Neck Diameter
    • 17.5 mm(1)
    • 26.5 mm(1)
    Neck Diameter MintoNeck Diameter Max
    Center Cutting
    Center Cutting
    Insert Geometry
    Shape
    Shape
    • R-ROUND (55)
    Insert IC Size
    Insert IC Size
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    Insert IC Size MintoInsert IC Size Max
    Insert IC Size
    Insert IC Size
    • 0.197 in(1)
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    • 0.394 in(16)
    • 0.473 in(15)
    • 0.63 in(13)
    Insert IC Size MintoInsert IC Size Max
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GN (10)
    • HN (15)
    • HP (10)
    • LN (10)
    • LP (10)
    Cutting Tool Material
    Cutting Tool Material
    • H W (55)
    Tolerance Class
    Tolerance Class
    • H (29)
    • P (26)
    Back-End
    Connection Type
    Connection Type
    • CYLINDRICAL (26)
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    • SHELL MILL (26)
    Back-End Diameter
    Back-End Diameter
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    Back-End Diameter MintoBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 0.386 in(2)
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    Back-End Diameter MintoBack-End Diameter Max
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