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Copy Mills

Kennametal copy milling systems reproduce intricate shapes, contours, and features across various workpieces with exceptional accuracy and efficiency—the key to their performance lies in their inserts and mill bodies. The combination enables you to achieve high-powered machining, quality surface finishes, tight tolerances, and small parts replication.

The cutting edges of Kennametal copy mill inserts are designed to maintain dimensional accuracy. The mill bodies provide the structural support and stability necessary for the inserts to perform optimally.   Kennametal copy milling solutions provide high-performance milling technology, enhancing productivity when machining. Select from a wide variety of geometries.

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    • P Steel (865)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(604)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(807)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(807)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(810)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(846)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(833)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(829)
    • M Stainless Steel (840)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(840)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(840)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(840)
    • K Cast Iron (657)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(657)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(657)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(650)
    • N Non-Ferrous Materials (425)
      • N1
        Wrought Aluminum (425)
      • N2
        Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(425)
      • N3
        High-Silicon Aluminum Alloys Si >12.2%(425)
    • S High-Temp Alloys (714)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(631)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(631)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(685)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(660)
    • H Hardened Materials (522)
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        Hardened Materials 56-60 HRC(187)
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    • 8 (24)
    • 9 (9)
    Cutting Edges Per Insert
    Cutting Edges Per Insert
    • 0.0 (1)
    • 1.0 (396)
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    Cutting Edges Per Insert MintoCutting Edges Per Insert Max
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.26 in(1)
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    • 1.772 in(1)
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    • 1.968 in(1)
    • 1.969 in(81)
    • 1.971 in(9)
    • 2.0 in(32)
    • 2.028 in(1)
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    • 2.116 in(1)
    • 2.126 in(3)
    • 2.165 in(4)
    • 2.17 in(1)
    • 2.241 in(1)
    • 2.244 in(8)
    • 2.246 in(1)
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    • 2.441 in(3)
    • 2.465 in(7)
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    • 2.5 in(16)
    • 2.539 in(6)
    • 2.598 in(6)
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    • 9.329 in(1)
    • 9.449 in(2)
    • 9.843 in(11)
    • 10.0 in(3)
    • 10.079 in(1)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 32.0 mm(1)
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    Over All Length [L] MintoOver All Length [L] Max
    Corner configuration
    Corner Radius
    Corner Radius
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    • 0.237 in(216)
    • 0.249 in(35)
    • 0.25 in(68)
    • 0.312 in(18)
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    • 0.315 in(104)
    • 0.375 in(47)
    • 0.392 in(4)
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    • 0.768 in(3)
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    • 1.0 in(5)
    Corner Radius MintoCorner Radius Max
    Corner Radius
    Corner Radius
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    Corner Radius MintoCorner Radius Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
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    Maximum Ramp Angle
    Maximum Ramp Angle
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    Maximum Ramp Angle MintoMaximum Ramp Angle Max
    Front-End
    Cutting Width
    Cutting Width
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    Cutting Width MintoCutting Width Max
    Cutting Width
    Cutting Width
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    • 31.75 mm(2)
    • 32.0 mm(6)
    Cutting Width MintoCutting Width Max
    Insert Shape
    Insert Shape
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    Neck Diameter
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    Neck Diameter MintoNeck Diameter Max
    Neck Diameter
    Neck Diameter
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    Center Cutting
    Center Cutting
    Insert Geometry
    Shape
    Shape
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    Insert IC Size
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    Insert IC Size
    Insert IC Size
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    Insert IC Size MintoInsert IC Size Max
    Cutting Edge Length
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