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KSEM Chamfering Solutions

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    Workpiece Material
    Workpiece Material
    • P Steel (54)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(54)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(54)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(54)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(54)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(54)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(54)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(25)
    • M Stainless Steel (54)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(54)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(54)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(54)
    • K Cast Iron (54)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(54)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(54)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(54)
    • N Non-Ferrous Materials (54)
      • N1
        Wrought Aluminum (54)
      • N2
        Low-Silicon Aluminum Alloys and Magnesium Alloys Si <12.2%(54)
      • N3
        High-Silicon Aluminum Alloys Si >12.2%(54)
      • N4
        Copper, Brass, Zinc-based on machinability index range of 70-100 (54)
      • N5
        Nylon, Plastics, Rubbers, Phenolics, Resins, Fiberglass (54)
      • N6
        Carbon, Graphite Composites, CFRP (54)
      • N7
        MMC's (54)
    • S High-Temp Alloys (54)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(54)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(54)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(54)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(54)
    • H Hardened Materials (29)
      • H1
        Hardened Materials 44-48 HRC(29)
      • H2
        Hardened Materials 48-55 HRC(29)
      • H3
        Hardened Materials 56-60 HRC(29)
      • H4
        Hardened Materials >60 HRC(29)
    Applications
    Applications
    • CountersinkingCountersinking (42)
    • DrillingDrilling (42)
    Cutting Diameter
    Cutting Diameter
    • 0.492 in(1)
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    • 0.568 in(1)
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    • 0.576 in(1)
    • 0.578 in(1)
    • 0.583 in(1)
    • 0.591 in(1)
    • 0.594 in(1)
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    • 0.61 in(1)
    • 0.614 in(1)
    • 0.618 in(1)
    • 0.622 in(1)
    • 0.63 in(1)
    • 0.632 in(1)
    • 0.634 in(1)
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    • 0.638 in(1)
    • 0.641 in(1)
    • 0.65 in(1)
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    • 0.669 in(1)
    • 0.672 in(1)
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    • 0.69 in(1)
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    Cutting Diameter
    Cutting Diameter
    • 12.5 mm(1)
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    Cutting Diameter MintoCutting Diameter Max
    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 14.5 mm(1)
    • 15.8 mm(1)
    • 18.0 mm(1)
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    • 22.0 mm(1)
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    • 26.0 mm(1)
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    • 40.0 mm(1)
    Maximum Hole Depth [L4] MintoMaximum Hole Depth [L4] Max
    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 0.572 in(1)
    • 0.622 in(1)
    • 0.709 in(1)
    • 0.717 in(1)
    • 0.781 in(1)
    • 0.866 in(1)
    • 0.946 in(1)
    • 1.024 in(1)
    • 1.102 in(1)
    • 1.181 in(1)
    • 1.26 in(1)
    • 1.417 in(1)
    • 1.575 in(1)
    Maximum Hole Depth [L4] MintoMaximum Hole Depth [L4] Max
    Connection Style
    Connection Style
    • KSEM Chamfer Ring Connection (29)
    • Whistle Drive 2 (2)
    • Whistle Notch 2 (11)
    Number of Flutes
    Number of Flutes
    • 2 (42)
    Cutting Edges Per Insert
    Cutting Edges Per Insert
    • 0.0 (42)
    • 3.0 (25)
    Cutting Edges Per Insert MintoCutting Edges Per Insert Max
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.575 in(7)
    • 1.655 in(8)
    • 1.891 in(5)
    • 1.969 in(4)
    • 2.126 in(4)
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    • 5.165 in(1)
    • 5.257 in(1)
    • 5.348 in(1)
    • 6.109 in(1)
    • 6.488 in(1)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 40.0 mm(7)
    • 42.0 mm(8)
    • 48.0 mm(5)
    • 50.0 mm(4)
    • 54.0 mm(4)
    • 56.0 mm(1)
    • 107.176 mm(1)
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    • 155.175 mm(1)
    • 164.8 mm(1)
    Over All Length [L] MintoOver All Length [L] Max
    Corner configuration
    Corner Radius
    Corner Radius
    • 0.008 in(12)
    Corner Radius MintoCorner Radius Max
    Corner Radius
    Corner Radius
    • 0.2 mm(12)
    Corner Radius MintoCorner Radius Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 mm(12)
    Corner Chamfer MintoCorner Chamfer Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 in(12)
    Corner Chamfer MintoCorner Chamfer Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • CS5 (29)
    • KC7015 (46)
    • KC7030 (11)
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    • KCMS15 (13)
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    • KMF (29)
    • YYMISF (1)
    Hand Of Tool
    Hand Of Tool
    • R (42)
    Wiper Insert
    Wiper Insert
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    Drill Type
    Drill Type
    • 86-02 (13)
    • 86-04 (29)
    Countersunk Angle
    Countersunk Angle
    • 41.0 (29)
    • 45.0 (29)
    Countersunk Angle MintoCountersunk Angle Max
    Front-End
    Insert Shape
    Insert Shape
    • COUNTERBORE/COUNTERSINK MISC (29)
    • KSEM DRILL (13)
    • T-TRIANGLE 60 (25)
    Point Angle
    Point Angle
    • 140.0 (13)
    • 150.0 (13)
    • 180.0 (13)
    Point Angle MintoPoint Angle Max
    Insert Geometry
    Shape
    Shape
    • T-TRIANGLE 60 (12)
    Insert IC Size
    Insert IC Size
    • 5.551 mm(3)
    • 6.351 mm(3)
    • 7.95 mm(3)
    • 9.525 mm(3)
    Insert IC Size MintoInsert IC Size Max
    Insert IC Size
    Insert IC Size
    • 0.219 in(3)
    • 0.25 in(3)
    • 0.313 in(3)
    • 0.375 in(3)
    Insert IC Size MintoInsert IC Size Max
    Cutting Edge Length
    Cutting Edge Length
    • 9.625 mm(3)
    • 11.0 mm(3)
    • 13.75 mm(3)
    • 16.5 mm(3)
    Cutting Edge Length MintoCutting Edge Length Max
    Cutting Edge Length
    Cutting Edge Length
    • 0.379 in(3)
    • 0.433 in(3)
    • 0.541 in(3)
    • 0.65 in(3)
    Cutting Edge Length MintoCutting Edge Length Max
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GD (12)
    Cutting Tool Material
    Cutting Tool Material
    • H W (12)
    Tolerance Class
    Tolerance Class
    • G (12)
    Back-End
    Connection Type
    Connection Type
    • CYLINDRICAL (42)
    Back-End Diameter
    Back-End Diameter
    • 12.5 mm(1)
    • 13.0 mm(1)
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    • 25.0 mm(4)
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    • 32.0 mm(4)
    • 50.0 mm(2)
    Back-End Diameter MintoBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 0.492 in(1)
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    • 0.572 in(1)
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    • 0.63 in(3)
    • 0.65 in(1)
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    • 0.984 in(4)
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