Product Similar To:
Inserts for KenFeed™ 2X • WOEJ09-HD
KenFeed™ 2X Series
Material Number5542242
ISO Catalog IDWOEJ090512SRHDANSI Catalog IDWOEJ090512SRHD
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 5542242 |
ISO Catalog ID | WOEJ090512SRHD |
ANSI Catalog ID | WOEJ090512SRHD |
Grade | KCPM40 |
[D] Insert IC Size | 8.9 mm |
[D] Insert IC Size | .351 in |
[S] Insert Thickness | 5.5 mm |
[S] Insert Thickness | .215 in |
[Rε] Corner Radius | 1.2 mm |
[Rε] Corner Radius | .048 in |
Cutting Edges per Insert | 6 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KCPM40
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- Double-sided insert with six cutting edges.
- Unique and strong insert design that enables high-feed conditions, up to 0,1 IPT.
- -HD geometry is the first choice for steels, high-strength steels, and cast iron.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
H1 | – | – | – | – | – | – |
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | (Strong geometry) | |||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P5–P6 | .S..GD | KCPK30 | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
M3 | .S..GD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KCK15 | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..GD | KCPK30 | .S..HD | KCK15 | .S..HD | KCPK30 |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | .S..GD | KC522M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..HD | KC522M | .S..HD | KC725M |
H1 | – | – | – | – | – | – |
Feeds
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.S..GD | 1,15 | 2,42 | 3,84 | 0,82 | 1,71 | 2,67 | 0,61 | 1,26 | 1,96 | 0,53 | 1,10 | 1,70 | 0,49 | 1,01 | 1,55 | .S..GD |
.S..HD | 1,15 | 2,78 | 4,27 | 0,82 | 1,96 | 2,94 | 0,61 | 1,44 | 2,16 | 0,53 | 1,26 | 1,87 | 0,49 | 1,15 | 1,71 | .S..HD |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.S..GD | .045 | .089 | .141 | .032 | .063 | .098 | .024 | .047 | .072 | .021 | .040 | .063 | .019 | .037 | .057 | .S..GD |
.S..HD | .045 | .109 | .168 | .032 | .077 | .116 | .024 | .057 | .085 | .021 | .049 | .074 | .019 | .045 | .067 | .S..HD |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC522M | KC725M | KCK15 | KCPK30 | |||||||||
P | 1 | 395 | 345 | 325 | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 |
2 | 330 | 290 | 240 | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | |
3 | 305 | 255 | 215 | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | |
4 | 270 | 225 | 180 | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | |
5 | 225 | 200 | 180 | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | |
6 | 200 | 150 | 120 | 160 | 120 | 95 | – | – | – | 190 | 165 | – | |
M | 1 | 245 | 215 | 200 | 205 | 180 | 165 | – | – | – | 250 | 220 | 190 |
2 | 225 | 190 | 160 | 185 | 160 | 130 | – | – | – | 225 | 195 | 170 | |
3 | 170 | 145 | 115 | 140 | 120 | 95 | – | – | – | 175 | 160 | 140 | |
K | 1 | 275 | 250 | 220 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 |
2 | 215 | 195 | 180 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | |
3 | 180 | 160 | 145 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | |
N | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – |
2 | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | |
3 | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | |
4 | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | |
H | 1 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
Maximum Linear Ramping and Helical Interpolation from Solid • Inch
cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
Screw-On | KF2X100W0902M12L138 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
KF2X125W0902M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
KF2X125W0903M16L169 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
KF2X150W0903M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
KF2X150W0904M16L169 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
End Mills | KF2X100W0902C100L600 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 |
KF2X100W0902C100L800 | 3.5° | 5.2° | 3.1° | 1.291 | 1.35 | 2.0 | |
KF2X125W0903C125L600 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
KF2X125W0903C125L800 | 1.9° | 2.8° | 1.7° | 1.813 | 1.87 | 2.5 | |
KF2X150W0903C125L600 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
KF2X150W0903C125L800 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 | |
Face Mills | KF2X150W0904S050L157 | 1.4° | 2.1° | 1.2° | 2.310 | 2.37 | 3.0 |
KF2X200W0905S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
KF2X200W0906S075L157 | 1.0° | 1.4° | 0.8° | 3.307 | 3.37 | 4.0 | |
KF2X250W0906S075L175 | 0.7° | 1.1° | 0.6° | 4.305 | 4.36 | 5.0 | |
KF2X300W0907S100L175 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 | |
KF2X300W0907S125L200 | 0.6° | 1.0° | 0.5° | 5.303 | 5.36 | 6.0 |
General Programming Information for Applying KenFeed 2X • IC 09
Rt | Wt | t |
.110 | .312 | .045 |
Maximum Linear Ramping and Helical Interpolation from Solid
cutter type | catalog number | recommended ramping angle (for continuous ramping process) | max ramp angle when Ap max (not for continuous ramping process) | max ramp angle for 360° helical interpolation | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
Screw-On | KF2X2X25Z02M12WO09 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
KF2X32Z03M16WO09 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
KF2X35Z03M16WO09 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
KF2X42Z04M16WO09 | 1.2° | 1.9° | 0.8° | 68,7 | 75,9 | 84 | |
End Mills | KF2X25Z02A25WO09L140 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 |
KF2X25Z02A25WO09L200 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
KF2X25Z02A25WO09L300 | 3.6° | 5.4° | 3.1° | 26,5 | 33,7 | 50 | |
KF2X28Z02A25WO09L200 | 3.1° | 4.6° | 2.5° | 31,6 | 38,8 | 56 | |
KF2X32Z03A32WO09L150 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
KF2X32Z03A32WO09L200 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
KF2X32Z03A32WO09L300 | 1.8° | 2.7° | 1.7° | 41,2 | 48,4 | 64 | |
KF2X35Z03A32WO09L200 | 1.6° | 2.4° | 1.4° | 46,8 | 54,0 | 70 | |
Face Mills | KF2X40Z04WO09 | 1.3° | 2.0° | 1.2° | 56,4 | 63,6 | 80 |
KF2X50Z05WO09 | 1.0° | 1.5° | 0.8° | 76,7 | 83,9 | 100 | |
KF2X52Z05WO09 | 1.0° | 1.4° | 0.8° | 80,7 | 87,9 | 104 | |
KF2X63Z05S22WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
KF2X63Z05WO09 | 0.8° | 1.2° | 0.6° | 102,7 | 109,9 | 126 | |
KF2X66Z06S22WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
KF2X66Z06WO09 | 0.7° | 1.1° | 0.5° | 108,7 | 115,9 | 132 | |
KF2X80Z07WO09 | 0.6° | 0.9° | 0.4° | 136,6 | 143,8 | 160 |
Maximum Linear Ramping and Helical Interpolation from Solid
diameter | max ramp angle | max ramp angle for 360° helical interpolation | max plunge depth | min hole diameter (DH min) | max flat-bottom hole diameter (DH1 max) | max diameter (no flat bottom) |
1.50 | 5.5° | 1.93° | 0.076 | 1.90 | 2.22 | 3.00 |
2.00 | 4.4° | 1.18° | 0.076 | 2.86 | 3.22 | 4.00 |
2.50 | 3.0° | 0.85° | 0.076 | 3.85 | 4.22 | 5.00 |
3.00 | 2.3° | 0.67° | 0.076 | 4.84 | 5.21 | 6.00 |
4.00 | 1.6° | 0.47° | 0.076 | 6.84 | 7.21 | 8.00 |
5.00 | 1.2° | 0.36° | 0.076 | 8.84 | 9.21 | 10.00 |
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