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Airframe Structural Parts Machining – Process Steps

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    Workpiece Material
    Workpiece Material
    • P Steel (11)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(11)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(11)
    • M Stainless Steel (11)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(11)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(11)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(11)
    • S High-Temp Alloys (11)
      • S1
        Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(8)
      • S2
        Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(8)
      • S3
        Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(8)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(11)
    Applications
    Applications
    • Chain DrillingChain Drilling (6)
    • Convex DrillingConvex Drilling (6)
    • Corner Drilling 45°Corner Drilling 45° (6)
    • Cross Hole DrillingCross Hole Drilling (6)
    • DrillingDrilling (6)
    • Flat Bottom DrillingFlat Bottom Drilling (6)
    • Half Cylindrical DrillingHalf Cylindrical Drilling (6)
    • Inclined Entry DrillingInclined Entry Drilling (6)
    • Inclined Exit DrillingInclined Exit Drilling (6)
    • X-Offset DrillingX-Offset Drilling (6)
    Cutting Diameter
    Cutting Diameter
    • 0.984 in(1)
    • 1.26 in(1)
    • 1.496 in(1)
    • 2.362 in(2)
    • 2.953 in(2)
    • 3.543 in(2)
    Cutting Diameter MinkomuCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
    • 25.0 mm(1)
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    • 38.0 mm(1)
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    Cutting Condition
    Cutting Condition
    • Interrupted (2)
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    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 95.0 mm(3)
    • 150.0 mm(3)
    Maximum Hole Depth [L4] MinkomuMaximum Hole Depth [L4] Max
    Maximum Hole Depth [L4]
    Maximum Hole Depth [L4]
    • 3.74 in(3)
    • 5.906 in(3)
    Maximum Hole Depth [L4] MinkomuMaximum Hole Depth [L4] Max
    Connection Style
    Connection Style
    • BTF (6)
    Number of Flutes
    Number of Flutes
    • 4 (2)
    • 6 (2)
    • 8 (2)
    Cutting Edges Per Insert
    Cutting Edges Per Insert
    • 0.0 (9)
    • 4.0 (8)
    Cutting Edges Per Insert MinkomuCutting Edges Per Insert Max
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 6.299 in(3)
    • 8.465 in(3)
    Over All Length [L] MinkomuOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 160.0 mm(3)
    • 215.0 mm(3)
    Over All Length [L] MinkomuOver All Length [L] Max
    cornerConfiguration
    Corner Radius
    Corner Radius
    • 0.031 in(2)
    Corner Radius MinkomuCorner Radius Max
    Corner Radius
    Corner Radius
    • 0.8 mm(2)
    Corner Radius MinkomuCorner Radius Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 mm(5)
    Corner Chamfer MinkomuCorner Chamfer Max
    Corner Chamfer
    Corner Chamfer
    • 0.0 in(5)
    Corner Chamfer MinkomuCorner Chamfer Max
    application
    Minimum Depth of Cut
    Minimum Feed
    Minimum Feed
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KCSM40 (8)
    • KCU45 (9)
    Hand Of Tool
    Hand Of Tool
    • R (6)
    Wiper Insert
    Wiper Insert
    • N (5)
    Drill Type
    Drill Type
    • 86-01 (6)
    frontEnd
    Adapter Front-End
    Adapter Front-End
    • BOEING TAPER FLANGE (4)
    • SHELL MILL ADAPTER (33)
    Front End Type
    Front End Type
    • BTF - BTF (4)
    • FDA - Milling Cutter Arbor (33)
    Insert Shape
    Insert Shape
    • KSEM DRILL (9)
    • S-SQUARE 90 (8)
    Front End Style
    Front End Style
    • BTF01 Standard BTF (4)
    • FDA22 Transv Drive & SHCS (33)
    Gage Length
    Gage Length
    • 2.757 in(3)
    • 3.15 in(1)
    • 3.337 in(1)
    • 4.258 in(1)
    • 4.337 in(1)
    • 4.604 in(1)
    • 4.968 in(1)
    • 5.037 in(1)
    • 5.258 in(1)
    • 5.337 in(1)
    • 5.604 in(1)
    • 5.906 in(3)
    • 5.968 in(1)
    • 6.037 in(1)
    • 6.258 in(1)
    • 6.337 in(1)
    • 6.604 in(1)
    • 6.968 in(1)
    • 7.037 in(1)
    • 7.258 in(1)
    • 7.337 in(1)
    • 7.604 in(1)
    • 7.875 in(3)
    • 7.968 in(1)
    • 8.037 in(1)
    • 8.259 in(1)
    • 8.605 in(1)
    • 8.968 in(1)
    • 9.037 in(1)
    • 10.468 in(1)
    • 11.468 in(1)
    Gage Length
    Gage Length
    • 150 mm(3)
    • 200 mm(3)
    • 70 mm(3)
    • 80 mm(1)
    • 84.75 mm(1)
    • 108.15 mm(1)
    • 110.15 mm(1)
    • 116.95 mm(1)
    • 126.176 mm(1)
    • 127.95 mm(1)
    • 133.55 mm(1)
    • 135.55 mm(1)
    • 142.35 mm(1)
    • 151.576 mm(1)
    • 153.35 mm(1)
    • 158.951 mm(1)
    • 160.951 mm(1)
    • 167.75 mm(1)
    • 176.976 mm(1)
    • 178.75 mm(1)
    • 184.351 mm(1)
    • 186.351 mm(1)
    • 193.15 mm(1)
    • 202.375 mm(1)
    • 204.15 mm(1)
    • 209.75 mm(1)
    • 218.55 mm(1)
    • 227.775 mm(1)
    • 229.55 mm(1)
    • 265.875 mm(1)
    • 291.276 mm(1)
    Point Angle
    Point Angle
    • 180.0 (3)
    Point Angle MinkomuPoint Angle Max
    Front End Size
    Front End Size
    • 0.75 in(6)
    • 0.866 in(2)
    • 1.0 in(11)
    • 1.063 in(2)
    • 1.25 in(5)
    • 1.26 in(2)
    • 1.5 in(5)
    Front End Size MinkomuFront End Size Max
    Front End Size
    Front End Size
    • 19.05 mm(6)
    • 22.0 mm(2)
    • 25.401 mm(11)
    • 27.0 mm(2)
    • 31.75 mm(5)
    • 32.0 mm(2)
    • 38.1 mm(5)
    Front End Size MinkomuFront End Size Max
    insertGeometry
    Shape
    Shape
    • KSEM DRILL (3)
    • S-SQUARE 90 (2)
    Insert IC Size
    Insert IC Size
    • 12.701 mm(2)
    Insert IC Size MinkomuInsert IC Size Max
    Insert IC Size
    Insert IC Size
    • 0.5 in(2)
    Insert IC Size MinkomuInsert IC Size Max
    Insert Seat Size
    Insert Seat Size
    • 10 (1)
    • 5 (1)
    • 8 (1)
    Cutting Edge Length
    Cutting Edge Length
    • 12.701 mm(2)
    Cutting Edge Length MinkomuCutting Edge Length Max
    Cutting Edge Length
    Cutting Edge Length
    • 0.5 in(2)
    Cutting Edge Length MinkomuCutting Edge Length Max
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GB (2)
    Cutting Tool Material
    Cutting Tool Material
    • H W (5)
    Tolerance Class
    Tolerance Class
    • E (2)
    Cutting Diameter Insert
    Cutting Diameter Insert
    • 0.984 in(1)
    • 1.26 in(1)
    • 1.496 in(1)
    Cutting Diameter Insert MinkomuCutting Diameter Insert Max
    Cutting Diameter Insert
    Cutting Diameter Insert
    • 25.0 mm(1)
    • 32.0 mm(1)
    • 38.0 mm(1)
    Cutting Diameter Insert MinkomuCutting Diameter Insert Max
    backEnd
    Connection Type
    Connection Type
    • FLANGE ADAPTER (6)
    System Size
    System Size
    • BT50 (1)
    • BTF46 (39)
    • DV50 (1)
    • HSK100A (1)
    • HSK125A (1)
    Back-End Diameter
    Back-End Diameter
    • 46.026 mm(31)
    • 69.851 mm(2)
    • 100.0 mm(1)
    • 125.0 mm(1)
    Back-End Diameter MinkomuBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 1.812 in(31)
    • 2.75 in(2)
    • 3.938 in(1)
    • 4.921 in(1)
    Back-End Diameter MinkomuBack-End Diameter Max
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