Product Similar To:
KSSR - RP • Shell Mills • Metric
Shell Mills
Material Number100002832
Features and benefits
- For machining high-temp alloys, PH stainless, stainless steels, and hardened materials.
- Excellent productivity through massive reduction of machining time.
- Face milling, pocketing, and ramping capabilities.
- Through-body coolant delivery for internal air supply only.
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- Milling - Side and Face
- Pocketing
Material Group | Light | General | Heavy | |||
(Light geometry) | (Strong geometry) | |||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | ..E | KYSP30 | ..E | KYSP30 | ..E | KYSP30 |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | ..E | KYS30 | ..E | KYS30 | ..E | KYS30 |
S3 | ..E | KYS30 | ..E | KYS30 | ..E | KYS30 |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
Material Group | Light | General | Heavy | |||
(Light geometry) | (Strong geometry) | |||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | ..E | KYSP30 | ..E | KYSP30 | ..E | KYSP30 |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | ..E | KYS30 | ..E | KYS30 | ..T | KYS30 |
S3 | ..E | KYS30 | ..T | KYS30 | ..T | KYS30 |
S4 | ||||||
H1 | – | – | – | – | – | – |
Material Group | Light | General | Heavy | |||
(Light geometry) | (Strong geometry) | |||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | – | – | – | – | – | – |
P3–P4 | – | – | – | – | – | – |
P5–P6 | ..E | KYSP30 | ..E | KYSP30 | ..E | KYSP30 |
M1–M2 | – | – | – | – | – | – |
M3 | – | – | – | – | – | – |
K1–K2 | – | – | – | – | – | – |
K3 | – | – | – | – | – | – |
N1–N2 | – | – | – | – | – | – |
N3 | – | – | – | – | – | – |
S1–S2 | ..E | KYS30 | ..E | KYS30 | ..T | KYS30 |
S3 | ..E | KYS30 | ..T | KYS30 | ..T | KYS30 |
S4 | – | – | – | – | – | – |
H1 | – | – | – | – | – | – |
At 3,18 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,12 | 0,13 | 0,17 | 0,09 | 0,10 | 0,13 | 0,08 | 0,09 | 0,11 | 0,07 | 0,08 | 0,10 | 0,07 | 0,08 | 0,10 | ..E |
At 1,59 Axial Depth of Cut (ap)
Light | General | Heavy |
At 0,79 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,14 | 0,15 | 0,20 | 0,10 | 0,11 | 0,15 | 0,09 | 0,10 | 0,13 | 0,09 | 0,09 | 0,12 | 0,08 | 0,09 | 0,12 | ..E |
At 0,40 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,25 | 0,27 | 0,35 | 0,19 | 0,20 | 0,26 | 0,16 | 0,18 | 0,23 | 0,15 | 0,17 | 0,22 | 0,15 | 0,16 | 0,21 | ..E |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,18 | 0,20 | 0,26 | 0,14 | 0,15 | 0,19 | 0,12 | 0,13 | 0,17 | 0,11 | 0,12 | 0,16 | 0,11 | 0,12 | 0,15 | ..E |
At 4,76 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,12 | 0,13 | 0,17 | 0,09 | 0,10 | 0,13 | 0,08 | 0,09 | 0,11 | 0,07 | 0,08 | 0,10 | 0,07 | 0,08 | 0,10 | ..E |
..T | 0,17 | 0,20 | 0,26 | 0,13 | 0,15 | 0,19 | 0,11 | 0,13 | 0,17 | 0,10 | 0,12 | 0,16 | 0,10 | 0,12 | 0,15 | ..T |
At 2,38 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,19 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,14 | 0,15 | 0,20 | 0,10 | 0,11 | 0,15 | 0,09 | 0,10 | 0,13 | 0,09 | 0,09 | 0,12 | 0,08 | 0,09 | 0,12 | ..E |
..T | 0,20 | 0,24 | 0,30 | 0,15 | 0,18 | 0,22 | 0,13 | 0,15 | 0,19 | 0,12 | 0,14 | 0,18 | 0,12 | 0,14 | 0,18 | ..T |
At 0,60 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,25 | 0,27 | 0,35 | 0,19 | 0,20 | 0,26 | 0,16 | 0,18 | 0,23 | 0,15 | 0,17 | 0,22 | 0,15 | 0,16 | 0,21 | ..E |
..T | 0,35 | 0,42 | 0,53 | 0,26 | 0,32 | 0,40 | 0,23 | 0,28 | 0,35 | 0,21 | 0,26 | 0,32 | 0,21 | 0,25 | 0,32 | ..T |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,18 | 0,20 | 0,26 | 0,14 | 0,15 | 0,19 | 0,12 | 0,13 | 0,17 | 0,11 | 0,12 | 0,16 | 0,11 | 0,12 | 0,15 | ..E |
..T | 0,26 | 0,31 | 0,39 | 0,19 | 0,23 | 0,29 | 0,17 | 0,20 | 0,25 | 0,16 | 0,19 | 0,24 | 0,15 | 0,19 | 0,23 | ..T |
At 6,35 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,12 | 0,13 | 0,17 | 0,09 | 0,10 | 0,13 | 0,08 | 0,09 | 0,11 | 0,07 | 0,08 | 0,10 | 0,07 | 0,08 | 0,10 | ..E |
..T | 0,17 | 0,26 | 0,29 | 0,13 | 0,20 | 0,22 | 0,11 | 0,17 | 0,19 | 0,10 | 0,16 | 0,18 | 0,10 | 0,16 | 0,17 | ..T |
At 3,18 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,59 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,14 | 0,15 | 0,20 | 0,10 | 0,11 | 0,15 | 0,09 | 0,10 | 0,13 | 0,09 | 0,09 | 0,12 | 0,08 | 0,09 | 0,12 | ..E |
..T | 0,20 | 0,31 | 0,33 | 0,15 | 0,23 | 0,25 | 0,13 | 0,20 | 0,22 | 0,12 | 0,19 | 0,20 | 0,12 | 0,18 | 0,20 | ..T |
At 0,79 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,25 | 0,27 | 0,35 | 0,19 | 0,20 | 0,26 | 0,16 | 0,18 | 0,23 | 0,15 | 0,17 | 0,22 | 0,15 | 0,16 | 0,21 | ..E |
..T | 0,35 | 0,55 | 0,60 | 0,26 | 0,41 | 0,45 | 0,23 | 0,36 | 0,39 | 0,21 | 0,33 | 0,37 | 0,21 | 0,33 | 0,36 | ..T |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
..E | 0,18 | 0,20 | 0,26 | 0,14 | 0,15 | 0,19 | 0,12 | 0,13 | 0,17 | 0,11 | 0,12 | 0,16 | 0,11 | 0,12 | 0,15 | ..E |
..T | 0,26 | 0,40 | 0,44 | 0,19 | 0,30 | 0,33 | 0,17 | 0,26 | 0,29 | 0,16 | 0,24 | 0,27 | 0,15 | 0,24 | 0,26 | ..T |
Recommended Starting Speeds [m/min]
Material Group | KYHS10 | KYSM10 | KYSP30 | KYS30 | |||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | |
5 | – | – | – | 1205 | 975 | 725 | 915 | 730 | 550 | 915 | 730 | 550 | |
6 | – | – | – | 1205 | 975 | 725 | 915 | 730 | 550 | 915 | 730 | 550 | |
M | 1 | – | – | – | 1205 | 975 | 725 | – | – | – | – | – | – |
2 | – | – | – | 1140 | 915 | – | – | – | – | – | – | – | |
3 | – | – | – | 840 | 730 | – | – | – | – | – | – | – | |
K | 1 | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
N | 1–2 | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 | 805 | 660 | 510 |
2 | 510 | 400 | 295 | 1065 | 870 | 675 | 805 | 660 | 510 | 805 | 660 | 510 | |
3 | 730 | 620 | 510 | 1550 | 1260 | 970 | 1170 | 950 | 730 | 1170 | 950 | 730 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | 365 | 310 | 240 | – | – | – | – | – | – | – | – | – |