Product Similar To:
Inserts for Rodeka™ IC 12 • RNGJ12-GD
Indexable Inserts • RN.J12..
Material Number4146588
ISO Catalog IDRNGJ1204M0SGDANSI Catalog IDRNGJ1204M0SGD
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 4146588 |
ISO Catalog ID | RNGJ1204M0SGD |
ANSI Catalog ID | RNGJ1204M0SGD |
Grade | KC725M |
[D] Insert IC Size | 12 mm |
[D] Insert IC Size | .4724 in |
[S] Insert Thickness | 4.75 mm |
[S] Insert Thickness | .187 in |
Average Chip Thickness [HM] | 0.087 mm |
Average Chip Thickness [HM] | .0034 in |
Insert Number of Indexes | 12 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KC725M
Coated carbide grade with an advanced PVD TiAlN coating. KC725M is a high-performance grade for milling steel, stainless steel, and high-temperature alloys. The good thermal shock resistance of the substrate makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- -GD geometry is for general use in steel and for stainless steel.
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Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
M3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Feeds
At 6,00 Axial Depth of Cut (ap)
Light | General | Heavy |
At 2,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,17 | 0,53 | 1,03 | 0,12 | 0,38 | 0,73 | 0,09 | 0,29 | 0,54 | 0,08 | 0,25 | 0,47 | 0,07 | 0,23 | 0,43 | .F..LDJ |
.E..LDJ | 0,17 | 0,60 | 1,09 | 0,12 | 0,43 | 0,77 | 0,09 | 0,32 | 0,58 | 0,08 | 0,28 | 0,50 | 0,07 | 0,25 | 0,46 | .E..LDJ |
.E..LD | 0,17 | 0,60 | 1,09 | 0,12 | 0,43 | 0,77 | 0,09 | 0,32 | 0,58 | 0,08 | 0,28 | 0,50 | 0,07 | 0,25 | 0,46 | .E..LD |
.S..GDJ | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GDJ |
.S..GD | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..GD |
.S..HD | 0,32 | 0,80 | 1,22 | 0,23 | 0,57 | 0,86 | 0,17 | 0,43 | 0,64 | 0,15 | 0,37 | 0,56 | 0,14 | 0,34 | 0,51 | .S..HD |
At 1,30 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | 0,12 | 0,40 | 0,76 | 0,09 | 0,29 | 0,54 | 0,07 | 0,21 | 0,40 | 0,06 | 0,19 | 0,35 | 0,05 | 0,17 | 0,32 | .F..LDJ |
.E..LDJ | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,58 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,80 | 0,09 | 0,32 | 0,58 | 0,07 | 0,24 | 0,43 | 0,06 | 0,21 | 0,37 | 0,05 | 0,19 | 0,34 | .E..LD |
.S..GDJ | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GDJ |
.S..GD | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..GD |
.S..HD | 0,23 | 0,59 | 0,90 | 0,17 | 0,43 | 0,64 | 0,13 | 0,32 | 0,48 | 0,11 | 0,28 | 0,42 | 0,10 | 0,25 | 0,38 | .S..HD |
At 0,80 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,25 | 0,81 | 1,56 | 0,18 | 0,58 | 1,10 | 0,13 | 0,43 | 0,81 | 0,12 | 0,37 | 0,71 | 0,11 | 0,34 | 0,65 | .F..LDJ |
.E..LDJ | 0,25 | 0,90 | 1,65 | 0,18 | 0,64 | 1,17 | 0,13 | 0,48 | 0,86 | 0,12 | 0,42 | 0,75 | 0,11 | 0,38 | 0,69 | .E..LDJ |
.E..LD | 0,25 | 0,90 | 1,65 | 0,18 | 0,64 | 1,17 | 0,13 | 0,48 | 0,86 | 0,12 | 0,42 | 0,75 | 0,11 | 0,38 | 0,69 | .E..LD |
.S..GDJ | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..GDJ |
.S..GD | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..GD |
.S..HD | 0,47 | 1,21 | 1,86 | 0,34 | 0,86 | 1,30 | 0,26 | 0,64 | 0,96 | 0,22 | 0,56 | 0,84 | 0,20 | 0,51 | 0,76 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,20 | 0,64 | 1,24 | 0,14 | 0,46 | 0,88 | 0,11 | 0,34 | 0,65 | 0,09 | 0,30 | 0,57 | 0,09 | 0,28 | 0,52 | .F..LDJ |
.E..LDJ | 0,20 | 0,72 | 1,31 | 0,14 | 0,51 | 0,93 | 0,11 | 0,38 | 0,69 | 0,09 | 0,33 | 0,60 | 0,09 | 0,31 | 0,55 | .E..LDJ |
.E..LD | 0,20 | 0,72 | 1,31 | 0,14 | 0,51 | 0,93 | 0,11 | 0,38 | 0,69 | 0,09 | 0,33 | 0,60 | 0,09 | 0,31 | 0,55 | .E..LD |
.S..GDJ | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GDJ |
.S..GD | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..GD |
.S..HD | 0,38 | 0,97 | 1,47 | 0,27 | 0,69 | 1,04 | 0,20 | 0,51 | 0,77 | 0,18 | 0,45 | 0,67 | 0,16 | 0,41 | 0,61 | .S..HD |
At .240 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .030 | .004 | .011 | .021 | .003 | .008 | .016 | .002 | .007 | .014 | .002 | .007 | .013 | .F..LDJ |
.E..LDJ | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LDJ |
.E..LD | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LD |
.S..GDJ | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJ |
.S..GD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GD |
.S..HD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..HD |
At .080 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .010 | .033 | .063 | .007 | .023 | .044 | .005 | .017 | .033 | .005 | .015 | .029 | .004 | .014 | .026 | .F..LDJ |
.E..LDJ | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LDJ |
.E..LD | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LD |
.S..GDJ | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJ |
.S..GD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GD |
.S..HD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..HD |
At .050 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .007 | .021 | .040 | .005 | .015 | .029 | .004 | .011 | .021 | .003 | .010 | .019 | .003 | .009 | .017 | .F..LDJ |
.E..LDJ | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LDJ |
.E..LD | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LD |
.S..GDJ | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJ |
.S..GD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GD |
.S..HD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..HD |
At .030 Axial Depth of Cut (ap)
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .049 | .006 | .018 | .035 | .004 | .014 | .026 | .004 | .012 | .023 | .003 | .011 | .021 | .F..LDJ |
.E..LDJ | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LDJ |
.E..LD | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LD |
.S..GDJ | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJ |
.S..GD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GD |
.S..HD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..HD |
Speeds
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | 0 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | |
4 | – | – | – | 295 | 240 | 200 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | |
K | 1 | – | – | – | 350 | 315 | 285 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – |
2 | – | – | – | 275 | 250 | 230 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | |
3 | – | – | – | 235 | 205 | 190 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | |
N | 1 | 1285 | 1135 | 1050 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1135 | 1050 | 915 | 695 | 640 | 585 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | 190 | 155 | 110 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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