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- Inserts for KSSM 75° • SDKT-GP
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Inserts for KSSM 75° • SDKT-GP
Indexable Inserts
Insert Selection Guide
Material Group | Light | General | Heavy | |||
(Light geometry) | – | (Strong geometry) | ||||
wear | toughness | |||||
Geometry | Grade | Geometry | Grade | Geometry | Grade | |
P1–P2 | .E..GP | KC725M | .E..GB | KC725M | .S..GP | KC725M |
P3–P4 | .E..GP | KCPK30 | .E..GB | KCPK30 | .S..GP | KCPK30 |
P5–P6 | .E..GP | KCPK30 | .E..GB | KCPK30 | .S..GP | KCPK30 |
M1–M2 | .E..GP | KC725M | .E..GB | KC725M | .S..GP | KC725M |
M3 | .E..GP | KCPK30 | .E..GB | KCPK30 | .S..GP | KCPK30 |
K1–K2 | .E..GP | KCK15 | .E..GB | KCK15 | .S..GP | KCK15 |
K3 | .E..GP | KCPK30 | .E..GB | KCPK30 | .S..GP | KCPK30 |
N1–N2 | .E..GB | KC510M | .E..GB | KC510M | .E..GB | KC510M |
N3 | .E..GB | KC510M | .E..GB | KC510M | .E..GB | KC510M |
S1–S2 | .E..GP | KC725M | .E..GB | KC725M | .S..GP | KC725M |
S3 | .E..GB | KC725M | .S..GP | KC725M | .S..GB | KC725M |
S4 | .S..GP | KC725M | .S..GB | KC725M | – | – |
H1 | – | – | – | – | – | – |
Recommended Starting Feeds [mm]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GP | 0,12 | 0,25 | 0,40 | 0,09 | 0,18 | 0,30 | 0,08 | 0,16 | 0,26 | 0,08 | 0,15 | 0,24 | 0,07 | 0,15 | 0,24 | .E..GP |
.E..GB | 0,18 | 0,30 | 0,47 | 0,13 | 0,22 | 0,35 | 0,11 | 0,19 | 0,31 | 0,11 | 0,18 | 0,29 | 0,11 | 0,18 | 0,28 | .E..GB |
.S..GP | 0,18 | 0,33 | 0,53 | 0,13 | 0,24 | 0,40 | 0,11 | 0,21 | 0,35 | 0,11 | 0,20 | 0,32 | 0,11 | 0,20 | 0,32 | .S..GP |
.S..GB | 0,18 | 0,44 | 0,71 | 0,13 | 0,33 | 0,53 | 0,11 | 0,29 | 0,46 | 0,11 | 0,27 | 0,43 | 0,11 | 0,26 | 0,42 | .S..GB |
Light | General | Heavy |
Recommended Starting Feeds [IPT]
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.E..GP | .005 | .010 | .016 | .004 | .007 | .012 | .003 | .006 | .010 | .003 | .006 | .010 | .003 | .006 | .009 | .E..GP |
.E..GB | .007 | .012 | .019 | .005 | .009 | .014 | .005 | .008 | .012 | .004 | .007 | .011 | .004 | .007 | .011 | .E..GB |
.S..GP | .007 | .013 | .021 | .005 | .010 | .016 | .005 | .008 | .014 | .004 | .008 | .013 | .004 | .008 | .012 | .S..GP |
.S..GB | .007 | .018 | .029 | .005 | .013 | .021 | .005 | .011 | .018 | .004 | .011 | .017 | .004 | .010 | .017 | .S..GB |
Light | General | Heavy |
Recommended Starting Speeds [m/min]
Material Group | KC510M | KC520M | KC725M | KCK15 | KCPK30 | KT530M | |||||||||||||
P | 1 | – | – | – | – | – | – | 315 | 275 | 255 | – | – | – | 545 | 475 | 440 | 350 | 305 | 280 |
2 | – | – | – | – | – | – | 260 | 230 | 195 | – | – | – | 335 | 305 | 275 | 215 | 195 | 170 | |
3 | – | – | – | – | – | – | 240 | 205 | 170 | – | – | – | 305 | 275 | 250 | 195 | 170 | 160 | |
4 | 295 | 240 | 200 | – | – | – | 215 | 180 | 145 | – | – | – | 225 | 210 | 190 | 145 | 130 | 120 | |
5 | – | – | – | – | – | – | 180 | 160 | 145 | – | – | – | 310 | 275 | 255 | 200 | 175 | 160 | |
6 | – | – | – | – | – | – | 160 | 120 | 95 | – | – | – | 190 | 165 | – | 120 | 105 | – | |
M | 1 | – | – | – | – | – | – | 205 | 180 | 165 | – | – | – | 250 | 220 | 190 | 225 | 200 | 185 |
2 | – | – | – | – | – | – | 185 | 160 | 130 | – | – | – | 225 | 195 | 170 | 205 | 185 | 170 | |
3 | – | – | – | – | – | – | 140 | 120 | 95 | – | – | – | 175 | 160 | 140 | 150 | 135 | – | |
K | 1 | 350 | 315 | 285 | 325 | 295 | 260 | – | – | – | 505 | 460 | 410 | 355 | 320 | 285 | – | – | – |
2 | 275 | 250 | 230 | 255 | 225 | 215 | – | – | – | 400 | 355 | 330 | 280 | 255 | 230 | – | – | – | |
3 | 235 | 205 | 190 | 215 | 190 | 170 | – | – | – | 335 | 300 | 275 | 235 | 210 | 195 | – | – | – | |
N | 1–2 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | 190 | 155 | 110 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC510M | KC520M | KC715M | KC725M | KC735M | KCK15 | KCPK30 | KC915M | KC935M | KT530M | |||||||||||||||||||||
P | 1 | – | – | – | – | – | – | 1340 | 1180 | 1090 | 1030 | 900 | 840 | – | – | – | – | – | – | 1780 | 1560 | 1450 | – | – | – | 1550 | 1360 | 1260 | 1140 | 1000 | 920 |
2 | – | – | – | – | – | – | 830 | 740 | 670 | 860 | 760 | 640 | – | – | – | – | – | – | 1100 | 1000 | 900 | – | – | – | 960 | 860 | 780 | 700 | 640 | 560 | |
3 | – | – | – | – | – | – | 740 | 670 | 610 | 790 | 670 | 550 | – | – | – | – | – | – | 1000 | 900 | 820 | – | – | – | 860 | 780 | 710 | 640 | 560 | 520 | |
4 | 960 | 780 | 660 | – | – | – | 560 | 520 | 470 | 710 | 590 | 470 | – | – | – | – | – | – | 740 | 690 | 620 | – | – | – | 650 | 600 | 540 | 480 | 430 | 400 | |
5 | – | – | – | – | – | – | 770 | 680 | 620 | 590 | 530 | 470 | – | – | – | – | – | – | 1020 | 910 | 830 | – | – | – | 890 | 790 | 720 | 650 | 580 | 530 | |
6 | – | – | – | – | – | – | 470 | 410 | – | 520 | 400 | 310 | – | – | – | – | – | – | 620 | 540 | – | – | – | – | 540 | 470 | – | 400 | 350 | – | |
M | 1 | – | – | – | – | – | – | 880 | 770 | 710 | 670 | 590 | 540 | 410 | 350 | 320 | – | – | – | 820 | 720 | 620 | – | – | – | 1010 | 890 | 820 | 740 | 650 | 600 |
2 | – | – | – | – | – | – | – | – | – | 610 | 520 | 430 | 370 | 340 | 300 | – | – | – | 730 | 640 | 550 | – | – | – | 920 | 830 | 760 | 670 | 610 | 550 | |
3 | – | – | – | – | – | – | – | – | – | 460 | 400 | 310 | 280 | 240 | – | – | – | – | 570 | 520 | 460 | – | – | – | 680 | 610 | – | 500 | 440 | – | |
K | 1 | 1150 | 1040 | 940 | 1060 | 960 | 850 | – | – | – | – | – | – | – | – | – | 1660 | 1510 | 1340 | 1160 | 1050 | 940 | 1440 | 1310 | 1160 | 1010 | 910 | 820 | – | – | – |
2 | 910 | 820 | 760 | 830 | 740 | 700 | – | – | – | – | – | – | – | – | – | 1310 | 1170 | 1090 | 920 | 830 | 760 | 1140 | 1020 | 950 | 800 | 720 | 660 | – | – | – | |
3 | 770 | 680 | 620 | 700 | 620 | 560 | – | – | – | – | – | – | – | – | – | 1100 | 980 | 900 | 770 | 690 | 640 | 960 | 850 | 780 | 670 | 600 | 550 | – | – | – | |
N | 1–2 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
H | 1 | 630 | 510 | 360 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |