KenCut™ KS Keyway Milling Cutters
KenCut™ KS keyway milling cutters are the ideal solution to machine key slots for a shaft-to-hub connection. A radius transition between the floor and wall increases the component’s durability, preventing cracks from stress peaks. The KenCut KS design offers a true 90° wall straightness due to tapered peripheral edges - creating a defined passive force during finishing operations. Two-flute keyway cutters can be used in unstable machining conditions. The three-flute keyway cutters offer unequally spaced flutes for chatter-free machining at high feed rates.
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Workpiece Material
Workpiece Material
- P Steel (37)
- P0Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P1Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(37)
- P2Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(37)
- P3Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(37)
- P4Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(37)
- P5Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(37)
- P6High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(37)
- M Stainless Steel (37)
- M1Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(37)
- M2High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(37)
- M3Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(37)
- K Cast Iron (37)
- K1Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(37)
- K2Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(37)
- K3High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(37)
- S High-Temp Alloys (37)
- S1Iron-Based, Heat-Resistant Alloys 160-260 HB; 25-48 HRC; 500-1200 N/mm^2 UTS(37)
- S2Cobalt-Based, Heat-Resistant Alloys 250-450 HB; 25-48 HRC; 1000-1450 N/mm^2 UTS(37)
- S3Nickel-Based, Heat Resistant Alloys 160-450 HB; <48 HRC; 600-1700 N/mm^2 UTS(37)
- S4Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(37)
- H Hardened Materials (37)
- H1Hardened Materials 44-48 HRC(37)
Applications
Applications
Face Milling (8)
Pocket (37)
Pocket Helical (37)
Pocket Milling (37)
Pocket Plunge Milling (29)
Ramping (8)
Shoulder Milling (37)
Slot Milling (37)
Slot Square End (37)
Cutting Diameter
Cutting Diameter
- 0.072 in(1)
- 0.11 in(3)
- 0.15 in(3)
- 0.189 in(3)
- 0.226 in(3)
- 0.303 in(1)
- 0.305 in(3)
- 0.382 in(5)
- 0.461 in(3)
- 0.539 in(3)
- 0.618 in(3)
- 0.698 in(3)
- 0.776 in(3)
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Cutting Diameter
Cutting Diameter
- 1.8 mm(1)
- 2.801 mm(3)
- 3.801 mm(3)
- 4.801 mm(3)
- 5.75 mm(3)
- 7.7 mm(1)
- 7.75 mm(3)
- 9.701 mm(5)
- 11.701 mm(3)
- 13.701 mm(3)
- 15.701 mm(3)
- 17.7 mm(3)
- 19.701 mm(3)
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Cutting Length
Cutting Length
- 2.0 mm(1)
- 4.0 mm(3)
- 5.0 mm(3)
- 6.0 mm(3)
- 7.0 mm(3)
- 9.0 mm(3)
- 10.0 mm(1)
- 11.0 mm(4)
- 12.0 mm(3)
- 13.0 mm(1)
- 14.0 mm(2)
- 15.0 mm(1)
- 16.0 mm(2)
- 17.0 mm(1)
- 18.0 mm(2)
- 19.0 mm(1)
- 20.0 mm(2)
- 21.0 mm(1)
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Cutting Length
Cutting Length
- 0.079 in(1)
- 0.157 in(3)
- 0.197 in(3)
- 0.237 in(3)
- 0.276 in(3)
- 0.354 in(3)
- 0.394 in(1)
- 0.433 in(4)
- 0.473 in(3)
- 0.512 in(1)
- 0.551 in(2)
- 0.591 in(1)
- 0.63 in(2)
- 0.669 in(1)
- 0.709 in(2)
- 0.748 in(1)
- 0.787 in(2)
- 0.828 in(1)
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Reach
Reach
- 0.237 in(1)
- 0.473 in(3)
- 0.63 in(6)
- 0.679 in(1)
- 0.709 in(2)
- 0.828 in(1)
- 0.866 in(3)
- 0.989 in(1)
- 1.024 in(4)
- 1.068 in(1)
- 1.102 in(2)
- 1.147 in(1)
- 1.181 in(2)
- 1.304 in(1)
- 1.339 in(2)
- 1.383 in(1)
- 1.417 in(2)
- 1.619 in(1)
- 1.655 in(2)
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Reach
Reach
- 6.0 mm(1)
- 12.0 mm(3)
- 16.0 mm(6)
- 17.25 mm(1)
- 18.0 mm(2)
- 21.0 mm(1)
- 22.0 mm(3)
- 25.125 mm(1)
- 26.0 mm(4)
- 27.125 mm(1)
- 28.0 mm(2)
- 29.125 mm(1)
- 30.0 mm(2)
- 33.125 mm(1)
- 34.0 mm(2)
- 35.125 mm(1)
- 36.0 mm(2)
- 41.125 mm(1)
- 42.0 mm(2)
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Connection Style
Connection Style
- Straight-Cylindrical (23)
- Weldon (14)
Number of Flutes
Number of Flutes
- 2 (14)
- 3 (23)
Over All Length [L]
Over All Length [L]
- 1.496 in(1)
- 1.969 in(3)
- 2.126 in(9)
- 2.283 in(4)
- 2.598 in(5)
- 2.874 in(3)
- 2.953 in(3)
- 3.228 in(3)
- 3.307 in(3)
- 3.622 in(3)
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Over All Length [L]
Over All Length [L]
- 38.0 mm(1)
- 50.0 mm(3)
- 54.0 mm(9)
- 58.0 mm(4)
- 66.0 mm(5)
- 73.0 mm(3)
- 75.0 mm(3)
- 82.0 mm(3)
- 84.0 mm(3)
- 92.0 mm(3)
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Corner Radius
Corner Radius
- 0.005 in(7)
- 0.008 in(10)
- 0.014 in(14)
- 0.016 in(6)
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Corner Radius
Corner Radius
- 0.125 mm(7)
- 0.2 mm(10)
- 0.325 mm(14)
- 0.4 mm(6)
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Application
Grade Of Cutting Tool
Grade Of Cutting Tool
- KC643M (29)
- KCPM15 (8)
Front-End
Neck Diameter
Neck Diameter
- 0.069 in(1)
- 0.108 in(3)
- 0.146 in(3)
- 0.185 in(3)
- 0.224 in(3)
- 0.299 in(1)
- 0.303 in(3)
- 0.378 in(1)
- 0.38 in(4)
- 0.457 in(1)
- 0.459 in(2)
- 0.535 in(1)
- 0.537 in(2)
- 0.614 in(1)
- 0.616 in(2)
- 0.693 in(1)
- 0.694 in(1)
- 0.695 in(1)
- 0.772 in(3)
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Neck Diameter
Neck Diameter
- 1.75 mm(1)
- 2.75 mm(3)
- 3.7 mm(3)
- 4.7 mm(3)
- 5.7 mm(3)
- 7.601 mm(1)
- 7.7 mm(3)
- 9.601 mm(1)
- 9.65 mm(4)
- 11.601 mm(1)
- 11.65 mm(2)
- 13.601 mm(1)
- 13.65 mm(2)
- 15.601 mm(1)
- 15.65 mm(2)
- 17.575 mm(1)
- 17.6 mm(1)
- 17.625 mm(1)
- 19.6 mm(3)
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Back-End
Back-End Diameter
Back-End Diameter
- 4.0 mm(1)
- 6.0 mm(12)
- 8.0 mm(4)
- 10.0 mm(5)
- 12.0 mm(3)
- 14.0 mm(3)
- 16.0 mm(3)
- 18.0 mm(3)
- 20.0 mm(3)
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Back-End Diameter
Back-End Diameter
- 0.157 in(1)
- 0.237 in(12)
- 0.315 in(4)
- 0.394 in(5)
- 0.473 in(3)
- 0.551 in(3)
- 0.63 in(3)
- 0.709 in(3)
- 0.787 in(3)
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