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Round Inserts for KDM • RDPX-HP
Indexable Inserts • RD.X10...
Material Number2255599
ISO Catalog IDRDPX1003M0SHPANSI Catalog IDRDPX1003M0SHP
- P Steel
- M Stainless Steel
- K Cast Iron
- S High-Temp Alloys
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Material Number | 2255599 |
ISO Catalog ID | RDPX1003M0SHP |
ANSI Catalog ID | RDPX1003M0SHP |
Grade | KCPK30 |
[D] Insert IC Size | 10 mm |
[D] Insert IC Size | .3937 in |
[S] Insert Thickness | 3.18 mm |
[S] Insert Thickness | .125 in |
Average Chip Thickness [HM] | 0.104 mm |
Average Chip Thickness [HM] | .0041 in |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- High-Temp Alloys
Grades
KCPK30
Coated carbide grade with CVD multilayer (TiN/TiCN/Al2O3) and advanced Beyond™ post-coat treatment. Substrate is very tough. KCPK30 has a wide application area in general and roughing milling of steels and cast irons. Performs best dry, but can also be used wet.
Features and benefits
- HP geometry is the first choice for steel and high-strength steel at lower cutting forces.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Feeds
At 5,00 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,08 | 0,17 | 0,33 | 0,06 | 0,13 | 0,25 | 0,06 | 0,11 | 0,22 | 0,05 | 0,10 | 0,20 | 0,05 | 0,10 | 0,20 | .F..LP |
.S..GN | 0,17 | 0,40 | 0,68 | 0,13 | 0,30 | 0,51 | 0,11 | 0,26 | 0,44 | 0,10 | 0,24 | 0,41 | 0,10 | 0,24 | 0,41 | .S..GN |
.T..GN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .T..GN |
.S..HP | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HP |
.S..HN | 0,17 | 0,43 | 0,68 | 0,13 | 0,32 | 0,51 | 0,11 | 0,28 | 0,44 | 0,10 | 0,26 | 0,41 | 0,10 | 0,25 | 0,41 | .S..HN |
At 2,00 Axial Depth of Cut
Light | General | Heavy |
At 1,00 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,11 | 0,21 | 0,42 | 0,08 | 0,16 | 0,31 | 0,07 | 0,14 | 0,27 | 0,06 | 0,13 | 0,26 | 0,06 | 0,13 | 0,25 | .F..LP |
.S..GN | 0,21 | 0,50 | 0,85 | 0,16 | 0,38 | 0,64 | 0,14 | 0,33 | 0,55 | 0,13 | 0,31 | 0,52 | 0,13 | 0,30 | 0,51 | .S..GN |
.T..GN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .T..GN |
.S..HP | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HP |
.S..HN | 0,21 | 0,53 | 0,85 | 0,16 | 0,40 | 0,64 | 0,14 | 0,35 | 0,55 | 0,13 | 0,32 | 0,52 | 0,13 | 0,32 | 0,51 | .S..HN |
At 0,50 Axial Depth of Cut
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,19 | 0,38 | 0,77 | 0,15 | 0,29 | 0,58 | 0,13 | 0,25 | 0,50 | 0,12 | 0,23 | 0,47 | 0,12 | 0,23 | 0,46 | .F..LP |
.S..GN | 0,39 | 0,93 | 1,58 | 0,29 | 0,69 | 1,17 | 0,25 | 0,60 | 1,02 | 0,24 | 0,56 | 0,95 | 0,23 | 0,55 | 0,93 | .S..GN |
.T..GN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .T..GN |
.S..HP | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HP |
.S..HN | 0,39 | 0,98 | 1,58 | 0,29 | 0,73 | 1,17 | 0,25 | 0,64 | 1,02 | 0,24 | 0,59 | 0,95 | 0,23 | 0,58 | 0,93 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | 0,14 | 0,28 | 0,56 | 0,11 | 0,21 | 0,42 | 0,09 | 0,18 | 0,36 | 0,09 | 0,17 | 0,34 | 0,08 | 0,17 | 0,33 | .F..LP |
.S..GN | 0,28 | 0,67 | 1,14 | 0,21 | 0,50 | 0,85 | 0,18 | 0,44 | 0,74 | 0,17 | 0,41 | 0,69 | 0,17 | 0,40 | 0,68 | .S..GN |
.T..GN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .T..GN |
.S..HP | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HP |
.S..HN | 0,28 | 0,71 | 1,14 | 0,21 | 0,53 | 0,85 | 0,18 | 0,46 | 0,74 | 0,17 | 0,43 | 0,69 | 0,17 | 0,42 | 0,68 | .S..HN |
At .197 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .007 | .014 | .028 | .005 | .010 | .021 | .005 | .009 | .018 | .004 | .008 | .017 | .004 | .008 | .017 | .F..LP |
.S..GN | .014 | .033 | .059 | .010 | .024 | .042 | .009 | .021 | .036 | .008 | .020 | .034 | .008 | .019 | .033 | .S..GN |
.T..GN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .T..GN |
.S..HP | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HP |
.S..HN | .014 | .036 | .059 | .010 | .026 | .042 | .009 | .023 | .036 | .008 | .021 | .034 | .008 | .021 | .033 | .S..HN |
At .098 Axial Depth of Cut (ap)
Light | General | Heavy |
At .049 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .003 | .007 | .014 | .003 | .005 | .010 | .002 | .004 | .009 | .002 | .004 | .008 | .002 | .004 | .008 | .F..LP |
.S..GN | .007 | .016 | .028 | .005 | .012 | .020 | .004 | .010 | .018 | .004 | .009 | .016 | .004 | .009 | .016 | .S..GN |
.T..GN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .T..GN |
.S..HP | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HP |
.S..HN | .007 | .017 | .028 | .005 | .013 | .020 | .004 | .011 | .018 | .004 | .010 | .016 | .004 | .010 | .016 | .S..HN |
At .025 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .005 | .010 | .021 | .004 | .008 | .015 | .003 | .007 | .013 | .003 | .006 | .012 | .003 | .006 | .012 | .F..LP |
.S..GN | .010 | .024 | .042 | .008 | .018 | .031 | .007 | .015 | .027 | .006 | .014 | .025 | .006 | .014 | .024 | .S..GN |
.T..GN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .T..GN |
.S..HP | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HP |
.S..HN | .010 | .026 | .042 | .008 | .019 | .031 | .007 | .017 | .027 | .006 | .015 | .025 | .006 | .015 | .024 | .S..HN |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
10% | 20% | 30% | 40% | 50–100% | ||||||||||||
.F..LP | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..LP |
.F..GN | .004 | .008 | .016 | .003 | .006 | .012 | .003 | .005 | .010 | .002 | .005 | .009 | .002 | .005 | .009 | .F..GN |
.T..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .T..GN |
.S..GN | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..GN |
.S..HP | .008 | .020 | .032 | .006 | .015 | .023 | .005 | .013 | .020 | .005 | .012 | .019 | .005 | .012 | .018 | .S..HP |
Speeds
Recommended Starting Speeds [m/min]
Material Group | K110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 395 | 345 | 325 | 315 | 275 | 255 | 660 | 580 | 535 | 545 | 475 | 440 | 440 | 360 | 310 |
2 | – | – | – | – | – | – | 330 | 290 | 240 | 260 | 230 | 195 | 410 | 370 | 330 | 335 | 305 | 275 | 270 | 225 | 190 | |
3 | – | – | – | – | – | – | 305 | 255 | 215 | 240 | 205 | 170 | 370 | 330 | 305 | 305 | 275 | 250 | 245 | 205 | 170 | |
4 | – | – | – | 295 | 240 | 200 | 270 | 225 | 180 | 215 | 180 | 145 | 275 | 255 | 230 | 225 | 210 | 190 | 185 | 160 | 130 | |
5 | – | – | – | – | – | – | 225 | 200 | 180 | 180 | 160 | 145 | 330 | 300 | 275 | 310 | 275 | 255 | 255 | 205 | 175 | |
6 | – | – | – | – | – | – | 200 | 150 | 120 | 160 | 120 | 95 | 230 | 200 | 175 | 190 | 165 | – | 150 | 125 | – | |
M | 1 | – | – | – | – | – | – | 245 | 215 | 200 | 205 | 180 | 165 | 270 | 240 | 205 | 250 | 220 | 190 | 285 | 235 | 200 |
2 | – | – | – | – | – | – | 225 | 190 | 160 | 185 | 160 | 130 | 245 | 215 | 190 | 225 | 195 | 170 | 260 | 220 | 185 | |
3 | – | – | – | – | – | – | 170 | 145 | 115 | 140 | 120 | 95 | 195 | 175 | 150 | 175 | 160 | 140 | 195 | 160 | – | |
K | 1 | 155 | 145 | 135 | 350 | 315 | 285 | 275 | 250 | 220 | – | – | – | 435 | 390 | 350 | 355 | 320 | 285 | 275 | 235 | 195 |
2 | 135 | 130 | 120 | 275 | 250 | 230 | 215 | 195 | 180 | – | – | – | 345 | 310 | 280 | 280 | 255 | 230 | 220 | 180 | 160 | |
3 | 120 | 105 | 95 | 235 | 205 | 190 | 180 | 160 | 145 | – | – | – | 290 | 255 | 240 | 235 | 210 | 195 | 185 | 150 | 130 | |
N | 1–2 | 605 | 565 | 540 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 495 | 440 | 385 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 190 | 155 | 110 | 145 | 110 | 85 | – | – | – | 170 | 140 | 115 | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC110M | KC510M | KC522M | KC725M | KCPM20 | KCPK30 | KTPK20 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 2170 | 1910 | 1760 | 1780 | 1560 | 1450 | 1440 | 1180 | 1010 |
2 | – | – | – | – | – | – | 1080 | 950 | 790 | 860 | 760 | 640 | 1340 | 1210 | 1090 | 1100 | 1000 | 900 | 890 | 740 | 620 | |
3 | – | – | – | – | – | – | 1000 | 840 | 700 | 790 | 670 | 550 | 1210 | 1090 | 1000 | 1000 | 900 | 820 | 800 | 670 | 560 | |
4 | – | – | – | 960 | 780 | 660 | 890 | 730 | 590 | 710 | 590 | 470 | 910 | 840 | 760 | 740 | 690 | 620 | 600 | 520 | 430 | |
5 | – | – | – | – | – | – | 730 | 660 | 590 | 590 | 530 | 470 | 1090 | 980 | 900 | 1020 | 910 | 830 | 830 | 680 | 580 | |
6 | – | – | – | – | – | – | 650 | 490 | 400 | 520 | 400 | 310 | 760 | 660 | 570 | 620 | 540 | – | 500 | 410 | – | |
M | 1 | – | – | – | – | – | – | 800 | 710 | 650 | 670 | 590 | 540 | 880 | 790 | 680 | 820 | 720 | 620 | 940 | 770 | 650 |
2 | – | – | – | – | – | – | 730 | 620 | 520 | 610 | 520 | 430 | 800 | 700 | 620 | 730 | 640 | 550 | 850 | 720 | 600 | |
3 | – | – | – | – | – | – | 550 | 480 | 370 | 460 | 400 | 310 | 640 | 570 | 490 | 570 | 520 | 460 | 640 | 530 | – | |
K | 1 | 510 | 480 | 450 | 1150 | 1040 | 940 | 900 | 820 | 720 | – | – | – | 1420 | 1280 | 1150 | 1160 | 1050 | 940 | 910 | 770 | 640 |
2 | 450 | 420 | 390 | 910 | 820 | 760 | 710 | 640 | 590 | – | – | – | 1130 | 1010 | 920 | 920 | 830 | 760 | 720 | 590 | 520 | |
3 | 400 | 350 | 310 | 770 | 680 | 620 | 590 | 530 | 480 | – | – | – | 950 | 840 | 780 | 770 | 690 | 640 | 600 | 500 | 420 | |
N | 1–2 | 1980 | 1860 | 1770 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
3 | 1620 | 1440 | 1260 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | – | – | – | – | – | – | |
4 | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | – | – | – | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | 470 | 360 | 280 | – | – | – | 550 | 460 | 370 | – | – | – | – | – | – |
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .F..LP | KC725M | .S..HP | KC725M | .S..HP | KC725M |
P3–P4 | .S..HP | KC522M | .S..HP | KCPK30 | .S..HP | KCPK30 |
P5–P6 | .S..HP | KC522M | .S..HP | KCPM20 | .S..HN | KCPM20 |
M1–M2 | .F..LP | KC725M | .S..HP | KC725M | – | – |
M3 | .S..HP | KC522M | .S..HP | KC725M | – | – |
K1–K2 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
K3 | .S..GN | KC510M | .S..HP | KCPK30 | .S..HP | KCPK30 |
N1–N2 | .F..LP | K110M | .F..LP | K110M | .F..LP | KC510M |
N3 | .F..LP | K110M | .F..LP | KC510M | .F..LP | KC510M |
S1–S2 | – | – | .S..HP | KC725M | – | – |
S3 | – | – | .S..HP | KC725M | – | – |
S4 | – | – | .S..HP | KC725M | – | – |
H1 | .S..HN | KC510M | .S..HN | KC510M | .S..HN | KCPM20 |
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