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Inserts for Rodeka™ IC 10 • RNPJ10-GD
Indexable Inserts RN.J10..
Material Number5542028
ISO Catalog IDRNPJ10T3M0SGDANSI Catalog IDRNPJ10T3M0SGD
- P Steel
- M Stainless Steel
- S High-Temp Alloys
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Material Number | 5542028 |
ISO Catalog ID | RNPJ10T3M0SGD |
ANSI Catalog ID | RNPJ10T3M0SGD |
Grade | KCPM40 |
[D] Insert IC Size | 10 mm |
[D] Insert IC Size | .3937 in |
[S] Insert Thickness | 3.931 mm |
[S] Insert Thickness | .1548 in |
Average Chip Thickness [HM] | 0.087 mm |
Average Chip Thickness [HM] | .0034 in |
Insert Number of Indexes | 8 |
Workpiece Materials
- Steel
- Stainless Steel
- High-Temp Alloys
Grades
KCPM40
Coated carbide grade with an advanced PVD TiAlN/AlCrN coating. Tough substrate with excellent capability at higher temperatures. KCPM40™ is the first choice for milling steel and stainless steel. Good thermal shock resistance makes this grade ideal for both wet and dry machining. Primarily for use in general and heavy machining.
Features and benefits
- -GD geometry is for general use in steel and for stainless steel.
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After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LDJ | KC725M | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .S..GD | KCPK30 | .S..HD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LDJ | KC725M | .S..GDJ | KC725M | .S..HD | KC725M |
M1–M2 | .E..LDJ | KC522M | .E..LDJ | KCSM40 | .S..GDJ | KC522M |
M3 | .E..LDJ | KCSM40 | .S..GD | KCPM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KC520M | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCPK30 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LDJ | KC725M | .S..GDJ | KC725M | .S..HD | KC725M |
S3 | .E..LDJ | KCSM40 | .S..GD | KCPM40 | .S..HD | KCPM40 |
S4 | .E..LDJ | KC522M | .E..LDJ | KCSM40 | .S..GDJ | KC522M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Feeds
At 5,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | 0,12 | 0,40 | 0,72 | 0,09 | 0,29 | 0,51 | 0,07 | 0,21 | 0,38 | 0,06 | 0,19 | 0,33 | 0,05 | 0,17 | 0,30 | .F..LDJ |
.E..LDJ | 0,12 | 0,44 | 0,76 | 0,09 | 0,32 | 0,54 | 0,07 | 0,24 | 0,41 | 0,06 | 0,21 | 0,35 | 0,05 | 0,19 | 0,32 | .E..LDJ |
.E..LD | 0,12 | 0,44 | 0,76 | 0,09 | 0,32 | 0,54 | 0,07 | 0,24 | 0,41 | 0,06 | 0,21 | 0,35 | 0,05 | 0,19 | 0,32 | .E..LD |
.S..GDJ | 0,24 | 0,53 | 0,82 | 0,17 | 0,38 | 0,59 | 0,13 | 0,28 | 0,44 | 0,11 | 0,25 | 0,38 | 0,10 | 0,23 | 0,35 | .S..GDJ |
.S..GD | 0,24 | 0,53 | 0,82 | 0,17 | 0,38 | 0,59 | 0,13 | 0,28 | 0,44 | 0,11 | 0,25 | 0,38 | 0,10 | 0,23 | 0,35 | .S..GD |
.S..HD | 0,24 | 0,53 | 0,83 | 0,17 | 0,38 | 0,59 | 0,13 | 0,29 | 0,44 | 0,11 | 0,25 | 0,38 | 0,10 | 0,23 | 0,35 | .S..HD |
At 2,00 Axial Depth of Cut (ap)
Light | General | Heavy |
At 1,00 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,15 | 0,50 | 0,90 | 0,11 | 0,36 | 0,64 | 0,08 | 0,27 | 0,48 | 0,07 | 0,23 | 0,42 | 0,07 | 0,21 | 0,38 | .F..LDJ |
.E..LDJ | 0,15 | 0,56 | 0,96 | 0,11 | 0,40 | 0,68 | 0,08 | 0,30 | 0,51 | 0,07 | 0,26 | 0,44 | 0,07 | 0,24 | 0,40 | .E..LDJ |
.E..LD | 0,15 | 0,56 | 0,96 | 0,11 | 0,40 | 0,68 | 0,08 | 0,30 | 0,51 | 0,07 | 0,26 | 0,44 | 0,07 | 0,24 | 0,40 | .E..LD |
.S..GDJ | 0,29 | 0,67 | 1,04 | 0,21 | 0,48 | 0,74 | 0,16 | 0,35 | 0,55 | 0,14 | 0,31 | 0,48 | 0,13 | 0,28 | 0,44 | .S..GDJ |
.S..GD | 0,29 | 0,67 | 1,04 | 0,21 | 0,48 | 0,74 | 0,16 | 0,35 | 0,55 | 0,14 | 0,31 | 0,48 | 0,13 | 0,28 | 0,44 | .S..GD |
.S..HD | 0,29 | 0,67 | 1,04 | 0,21 | 0,48 | 0,74 | 0,16 | 0,36 | 0,55 | 0,14 | 0,31 | 0,48 | 0,13 | 0,28 | 0,44 | .S..HD |
At 0,50 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,29 | 0,93 | 1,71 | 0,21 | 0,66 | 1,19 | 0,15 | 0,49 | 0,88 | 0,13 | 0,43 | 0,76 | 0,12 | 0,39 | 0,70 | .F..LDJ |
.E..LDJ | 0,29 | 1,04 | 1,83 | 0,21 | 0,74 | 1,27 | 0,15 | 0,55 | 0,93 | 0,13 | 0,48 | 0,81 | 0,12 | 0,44 | 0,74 | .E..LDJ |
.E..LD | 0,29 | 1,04 | 1,83 | 0,21 | 0,74 | 1,27 | 0,15 | 0,55 | 0,93 | 0,13 | 0,48 | 0,81 | 0,12 | 0,44 | 0,74 | .E..LD |
.S..GDJ | 0,55 | 1,25 | 1,98 | 0,39 | 0,88 | 1,37 | 0,29 | 0,65 | 1,01 | 0,25 | 0,57 | 0,87 | 0,23 | 0,52 | 0,80 | .S..GDJ |
.S..GD | 0,55 | 1,25 | 1,98 | 0,39 | 0,88 | 1,37 | 0,29 | 0,65 | 1,01 | 0,25 | 0,57 | 0,87 | 0,23 | 0,52 | 0,80 | .S..GD |
.S..HD | 0,55 | 1,26 | 1,99 | 0,39 | 0,89 | 1,38 | 0,29 | 0,66 | 1,01 | 0,25 | 0,57 | 0,88 | 0,23 | 0,52 | 0,80 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40%–100% | ||||||||||||
.F..LDJ | 0,21 | 0,67 | 1,22 | 0,15 | 0,48 | 0,86 | 0,11 | 0,36 | 0,64 | 0,10 | 0,31 | 0,55 | 0,09 | 0,29 | 0,51 | .F..LDJ |
.E..LDJ | 0,21 | 0,75 | 1,30 | 0,15 | 0,53 | 0,92 | 0,11 | 0,40 | 0,68 | 0,10 | 0,35 | 0,59 | 0,09 | 0,32 | 0,54 | .E..LDJ |
.E..LD | 0,21 | 0,75 | 1,30 | 0,15 | 0,53 | 0,92 | 0,11 | 0,40 | 0,68 | 0,10 | 0,35 | 0,59 | 0,09 | 0,32 | 0,54 | .E..LD |
.S..GDJ | 0,39 | 0,89 | 1,40 | 0,28 | 0,64 | 0,99 | 0,21 | 0,47 | 0,73 | 0,18 | 0,41 | 0,63 | 0,17 | 0,38 | 0,58 | .S..GDJ |
.S..GD | 0,39 | 0,89 | 1,40 | 0,28 | 0,64 | 0,99 | 0,21 | 0,47 | 0,73 | 0,18 | 0,41 | 0,63 | 0,17 | 0,38 | 0,58 | .S..GD |
.S..HD | 0,39 | 0,90 | 1,41 | 0,28 | 0,64 | 0,99 | 0,21 | 0,48 | 0,73 | 0,18 | 0,41 | 0,64 | 0,17 | 0,38 | 0,58 | .S..HD |
At .200 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .028 | .004 | .011 | .020 | .003 | .008 | .015 | .002 | .007 | .013 | .002 | .007 | .012 | .F..LDJ |
.E..LDJ | .005 | .017 | .030 | .004 | .013 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .008 | .013 | .E..LDJ |
.E..LD | .005 | .017 | .030 | .004 | .013 | .021 | .003 | .009 | .016 | .002 | .008 | .014 | .002 | .008 | .013 | .E..LD |
.S..GDJ | .009 | .021 | .032 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..GDJ |
.S..GD | .009 | .021 | .032 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..GD |
.S..HD | .009 | .021 | .033 | .007 | .015 | .023 | .005 | .011 | .017 | .004 | .010 | .015 | .004 | .009 | .014 | .S..HD |
At .070 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .006 | .021 | .037 | .005 | .015 | .027 | .003 | .011 | .020 | .003 | .010 | .017 | .003 | .009 | .016 | .F..LDJ |
.E..LDJ | .006 | .023 | .040 | .005 | .016 | .028 | .003 | .012 | .021 | .003 | .011 | .018 | .003 | .010 | .017 | .E..LDJ |
.E..LD | .006 | .023 | .040 | .005 | .016 | .028 | .003 | .012 | .021 | .003 | .011 | .018 | .003 | .010 | .017 | .E..LD |
.S..GDJ | .012 | .027 | .043 | .009 | .019 | .030 | .007 | .014 | .022 | .006 | .013 | .019 | .005 | .012 | .018 | .S..GDJ |
.S..GD | .012 | .027 | .043 | .009 | .019 | .030 | .007 | .014 | .022 | .006 | .013 | .019 | .005 | .012 | .018 | .S..GD |
.S..HD | .012 | .028 | .043 | .009 | .020 | .031 | .007 | .015 | .023 | .006 | .013 | .020 | .005 | .012 | .018 | .S..HD |
At .040 Axial Depth of Cut (ap)
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .011 | .037 | .067 | .008 | .026 | .047 | .006 | .019 | .034 | .005 | .017 | .030 | .005 | .015 | .027 | .F..LDJ |
.E..LDJ | .011 | .041 | .072 | .008 | .029 | .050 | .006 | .021 | .037 | .005 | .019 | .032 | .005 | .017 | .029 | .E..LDJ |
.E..LD | .011 | .041 | .072 | .008 | .029 | .050 | .006 | .021 | .037 | .005 | .019 | .032 | .005 | .017 | .029 | .E..LD |
.S..GDJ | .021 | .048 | .077 | .015 | .034 | .053 | .011 | .025 | .039 | .010 | .022 | .034 | .009 | .020 | .031 | .S..GDJ |
.S..GD | .021 | .048 | .077 | .015 | .034 | .053 | .011 | .025 | .039 | .010 | .022 | .034 | .009 | .020 | .031 | .S..GD |
.S..HD | .021 | .049 | .078 | .015 | .035 | .054 | .011 | .026 | .040 | .010 | .022 | .034 | .009 | .020 | .031 | .S..HD |
At .020 Axial Depth of Cut (ap)
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .048 | .006 | .019 | .034 | .004 | .014 | .025 | .004 | .012 | .022 | .004 | .011 | .020 | .F..LDJ |
.E..LDJ | .008 | .029 | .051 | .006 | .021 | .036 | .004 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..LDJ |
.E..LD | .008 | .029 | .051 | .006 | .021 | .036 | .004 | .016 | .027 | .004 | .014 | .023 | .004 | .012 | .021 | .E..LD |
.S..GDJ | .015 | .035 | .054 | .011 | .025 | .038 | .008 | .018 | .028 | .007 | .016 | .025 | .007 | .015 | .023 | .S..GDJ |
.S..GD | .015 | .035 | .054 | .011 | .025 | .038 | .008 | .018 | .028 | .007 | .016 | .025 | .007 | .015 | .023 | .S..GD |
.S..HD | .015 | .035 | .055 | .011 | .025 | .039 | .008 | .019 | .029 | .007 | .016 | .025 | .007 | .015 | .023 | .S..HD |
Speeds
Recommended Starting Speeds [m/min]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 660 | 580 | 535 | 395 | 345 | 325 | 315 | 275 | 255 | 545 | 475 | 440 | 545 | 475 | 440 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 410 | 370 | 330 | 330 | 290 | 240 | 260 | 230 | 195 | 335 | 305 | 275 | 335 | 305 | 275 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 370 | 330 | 305 | 305 | 255 | 215 | 240 | 205 | 170 | 305 | 275 | 250 | 305 | 275 | 250 | |
4 | – | – | – | 295 | 240 | 200 | – | – | – | – | – | – | 275 | 255 | 230 | 270 | 225 | 180 | 215 | 180 | 145 | 225 | 210 | 190 | 225 | 210 | 190 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 330 | 300 | 275 | 225 | 200 | 180 | 180 | 160 | 145 | 310 | 275 | 255 | 310 | 275 | 255 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 230 | 200 | 175 | 200 | 150 | 120 | 160 | 120 | 95 | 190 | 165 | - | 190 | 165 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 270 | 240 | 205 | 245 | 215 | 200 | 205 | 180 | 165 | 250 | 220 | 190 | 250 | 220 | 190 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 245 | 215 | 190 | 225 | 190 | 160 | 185 | 160 | 130 | 225 | 195 | 170 | 225 | 195 | 170 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 195 | 175 | 150 | 170 | 145 | 115 | 140 | 120 | 95 | 175 | 160 | 140 | 175 | 160 | 140 | |
K | 1 | – | – | – | 350 | 315 | 285 | 505 | 460 | 410 | 325 | 295 | 260 | 435 | 390 | 350 | 275 | 250 | 220 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | 275 | 250 | 230 | 400 | 355 | 330 | 255 | 225 | 215 | 345 | 310 | 280 | 215 | 195 | 180 | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | 235 | 205 | 190 | 335 | 300 | 275 | 215 | 190 | 170 | 290 | 255 | 240 | 180 | 160 | 145 | – | – | – | – | – | – | – | – | – | |
N | 1 | 1285 | 1135 | 1050 | 770 | 685 | 630 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 1135 | 1050 | 915 | 695 | 640 | 585 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 50 | 45 | 35 | 45 | 35 | 30 | 45 | 35 | 30 | 45 | 35 | 30 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 60 | 50 | 35 | 55 | 45 | 30 | 55 | 45 | 30 | 55 | 45 | 30 | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 85 | 60 | 45 | 75 | 55 | 35 | 75 | 55 | 35 | 75 | 55 | 35 | |
H | 1 | – | – | – | 190 | 155 | 110 | – | – | – | – | – | – | 170 | 140 | 115 | 145 | 110 | 85 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCMP30 | KCPK30 | |||||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | – | 620 | 540 | – | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
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