RPHT10-422-X4 • 精磨 • 四个转位 • 用于不锈钢和耐热合金材料的加工
可转位刀片
物料号5660462
公制样本编号RPHT10T3M0E422X4英制样本编号RPHT10T3M0E422X4
- P 钢
- M 不锈钢
- S 高温合金
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物料号 | 5660462 |
公制样本编号 | RPHT10T3M0E422X4 |
英制样本编号 | RPHT10T3M0E422X4 |
材质 | X500 |
[SSC] 刀片 IC 尺寸 | 10 mm |
[SSC] 刀片 IC 尺寸 | .394 in |
[S] 刀片厚度 | 3.97 mm |
[S] 刀片厚度 | .156 in |
平均切屑厚度 [HM] | 0.03 mm |
平均切屑厚度 [HM] | .0012 in |
刀片转位数 | 4 |
工件材料
- 钢
- 不锈钢
- 高温合金
Features and benefits
- 不锈钢和高温合金材料加工的首选。
- 四个转位:
— Ap 最大值: 5mm [.196″]
— Ap 推荐值≤2,5mm [.098″]
通过创建解决方案计算速度和进给
创建解决方案后,只需选择进给和速度图标,我们的系统将提供建议。您可以通过添加您的机床和参数来定制信息,或者使用滑块进行调整。
High Performance Combination Tools
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | 422-X8 | SP6519 | 432-X5 | SC6525 | 422-X4 | SP6519 |
P3–P4 | 422-X8 | SP6519 | 432-X5 | SP6519 | 422-X4 | SP6519 |
P5–P6 | 422-X8 | SP6519 | T-X4 | SP6519 | T-X4 | X500 |
M1–M2 | 422-X8 | SP6519 | 432-X5 | SC6525 | 422-X4 | SP6519 |
M3 | 422-X8 | X700 | 432-X5 | SP6519 | 422-X4 | X500 |
K1–K2 | 422-X8 | SP6519 | 432-X5 | SC6525 | T-X4 | SP6519 |
K3 | 422-X8 | SP6519 | 432-X5 | SC6525 | T-X4 | SP6519 |
N1–N2 | 701-X4 | GH1 | 701-X4 | GH1 | 701-X4 | GH1 |
N3 | 701-X4 | GH1 | 701-X4 | GH1 | 701-X4 | GH1 |
S1–S2 | 422-X8 | X700 | 432-X5 | X500 | 422-X4 | X500 |
S3 | 422-X8 | X700 | 432-X5 | X500 | 422-X4 | X500 |
S4 | 422-X8 | X700 | 432-X5 | X500 | 422-X4 | X500 |
H1 | – | – | – | – | – | – |
Feeds
轴向切削深度(ap)为5,00 时
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | 0,12 | 0,19 | 0,26 | 0,08 | 0,13 | 0,18 | 0,06 | 0,10 | 0,14 | 0,05 | 0,09 | 0,12 | 0,05 | 0,08 | 0,11 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 432–X5 |
422–X4 | 0,12 | 0,29 | 0,57 | 0,08 | 0,21 | 0,40 | 0,06 | 0,16 | 0,30 | 0,05 | 0,14 | 0,26 | 0,05 | 0,13 | 0,24 | 422–X4 |
T–X4 | 0,23 | 0,41 | 0,66 | 0,17 | 0,30 | 0,47 | 0,13 | 0,22 | 0,35 | 0,11 | 0,19 | 0,31 | 0,10 | 0,18 | 0,28 | T–X4 |
轴向切削深度(ap)为2,50 时
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | 0,13 | 0,21 | 0,30 | 0,10 | 0,15 | 0,21 | 0,07 | 0,12 | 0,16 | 0,06 | 0,10 | 0,14 | 0,06 | 0,09 | 0,13 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | 0,13 | 0,34 | 0,66 | 0,10 | 0,24 | 0,47 | 0,07 | 0,18 | 0,35 | 0,06 | 0,16 | 0,30 | 0,06 | 0,15 | 0,28 | 432–X5 |
422–X4 | 0,13 | 0,34 | 0,66 | 0,10 | 0,24 | 0,47 | 0,07 | 0,18 | 0,35 | 0,06 | 0,16 | 0,30 | 0,06 | 0,15 | 0,28 | 422–X4 |
T–X4 | 0,27 | 0,48 | 0,77 | 0,19 | 0,34 | 0,55 | 0,14 | 0,25 | 0,41 | 0,13 | 0,22 | 0,35 | 0,12 | 0,20 | 0,32 | T–X4 |
轴向切削深度(ap)为2,00 时
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | 0,16 | 0,26 | 0,36 | 0,12 | 0,19 | 0,26 | 0,09 | 0,14 | 0,19 | 0,08 | 0,12 | 0,17 | 0,07 | 0,11 | 0,15 | 701–X4 |
422–X8 | 0,16 | 0,41 | 0,80 | 0,12 | 0,30 | 0,57 | 0,09 | 0,22 | 0,42 | 0,08 | 0,19 | 0,37 | 0,07 | 0,18 | 0,34 | 422–X8 |
432–X5 | 0,16 | 0,41 | 0,80 | 0,12 | 0,30 | 0,57 | 0,09 | 0,22 | 0,42 | 0,08 | 0,19 | 0,37 | 0,07 | 0,18 | 0,34 | 432–X5 |
422–X4 | 0,16 | 0,41 | 0,80 | 0,12 | 0,30 | 0,57 | 0,09 | 0,22 | 0,42 | 0,08 | 0,19 | 0,37 | 0,07 | 0,18 | 0,34 | 422–X4 |
T–X4 | 0,33 | 0,58 | 0,94 | 0,23 | 0,42 | 0,67 | 0,18 | 0,31 | 0,49 | 0,15 | 0,27 | 0,43 | 0,14 | 0,25 | 0,39 | T–X4 |
轴向切削深度(ap)为1,50 时
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | 0,14 | 0,23 | 0,32 | 0,10 | 0,17 | 0,23 | 0,08 | 0,13 | 0,17 | 0,07 | 0,11 | 0,15 | 0,06 | 0,10 | 0,14 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | 0,14 | 0,37 | 0,71 | 0,10 | 0,26 | 0,51 | 0,08 | 0,20 | 0,38 | 0,07 | 0,17 | 0,33 | 0,06 | 0,16 | 0,30 | 432–X5 |
422–X4 | 0,14 | 0,37 | 0,71 | 0,10 | 0,26 | 0,51 | 0,08 | 0,20 | 0,38 | 0,07 | 0,17 | 0,33 | 0,06 | 0,16 | 0,30 | 422–X4 |
T–X4 | 0,29 | 0,52 | 0,84 | 0,21 | 0,37 | 0,59 | 0,16 | 0,28 | 0,44 | 0,14 | 0,24 | 0,38 | 0,13 | 0,22 | 0,35 | T–X4 |
Light | General | Heavy |
At .197 Axial Depth of Cut (ap)
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | .005 | .009 | .013 | .003 | .007 | .009 | .002 | .005 | .007 | .002 | .004 | .006 | .002 | .004 | .006 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 432–X5 |
422–X4 | .005 | .012 | .023 | .003 | .008 | .016 | .002 | .006 | .012 | .002 | .006 | .010 | .002 | .005 | .010 | 422–X4 |
T–X4 | .009 | .015 | .025 | .007 | .011 | .018 | .005 | .008 | .013 | .004 | .007 | .011 | .004 | .007 | .011 | T–X4 |
At .098 Axial Depth of Cut (ap)
Light | General | Heavy |
At .079 Axial Depth of Cut (ap)
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | .005 | .011 | .015 | .004 | .008 | .011 | .003 | .006 | .008 | .002 | .005 | .007 | .002 | .005 | .006 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | .005 | .014 | .026 | .004 | .010 | .019 | .003 | .007 | .014 | .002 | .006 | .012 | .002 | .006 | .011 | 432–X5 |
422–X4 | .005 | .014 | .026 | .004 | .010 | .019 | .003 | .007 | .014 | .002 | .006 | .012 | .002 | .006 | .011 | 422–X4 |
T–X4 | .011 | .018 | .029 | .008 | .013 | .020 | .006 | .010 | .015 | .005 | .008 | .013 | .005 | .008 | .012 | T–X4 |
At .059 Axial Depth of Cut (ap)
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
– | 5% | 10% | 20% | 30% | 40–100% | |||||||||||
701–X4 | .006 | .013 | .018 | .005 | .009 | .013 | .003 | .007 | .010 | .003 | .006 | .008 | .003 | .006 | .008 | 701–X4 |
422–X8 | .006 | .017 | .032 | .005 | .012 | .023 | .003 | .009 | .017 | .003 | .008 | .015 | .003 | .007 | .013 | 422–X8 |
432–X5 | .006 | .017 | .032 | .005 | .012 | .023 | .003 | .009 | .017 | .003 | .008 | .015 | .003 | .007 | .013 | 432–X5 |
422–X4 | .006 | .017 | .032 | .005 | .012 | .023 | .003 | .009 | .017 | .003 | .008 | .015 | .003 | .007 | .013 | 422–X4 |
T–X4 | .013 | .022 | .035 | .009 | .016 | .025 | .007 | .012 | .018 | .006 | .010 | .016 | .006 | .009 | .015 | T–X4 |
Insert Geometry | Programmed Feed per Tooth (fz) at % Radial Depth of Cut (ae) of Working Diameter (Dw) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
701–X4 | .006 | .012 | .016 | .004 | .008 | .012 | .003 | .006 | .009 | .003 | .005 | .008 | .002 | .005 | .007 | 701–X4 |
422–X8 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 422–X8 |
432–X5 | .006 | .015 | .029 | .004 | .011 | .020 | .003 | .008 | .015 | .003 | .007 | .013 | .002 | .006 | .012 | 432–X5 |
422–X4 | .006 | .015 | .029 | .004 | .011 | .020 | .003 | .008 | .015 | .003 | .007 | .013 | .002 | .006 | .012 | 422–X4 |
T–X4 | .011 | .019 | .031 | .008 | .014 | .022 | .006 | .010 | .016 | .005 | .009 | .014 | .005 | .008 | .013 | T–X4 |
Speeds
推荐初始切削速度 [米/分钟]
Material Group | GH1 | X700 | SP6519 | SP4019 | X500 | MP91M | SC6525 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 130 | 213 | 295 | 140 | 228 | 315 | 130 | 200 | 270 | 140 | 243 | 345 | 140 | 255 | 370 |
2 | – | – | – | – | – | – | 115 | 188 | 260 | 120 | 198 | 275 | 115 | 178 | 240 | 120 | 213 | 305 | 120 | 223 | 325 | |
3 | – | – | – | – | – | – | 100 | 165 | 230 | 105 | 175 | 245 | 100 | 155 | 210 | 105 | 188 | 270 | 105 | 198 | 290 | |
4 | – | – | – | – | – | – | 75 | 125 | 175 | 80 | 135 | 190 | 75 | 118 | 160 | 80 | 143 | 205 | 80 | 145 | 210 | |
5 | – | – | – | 70 | 103 | 135 | 70 | 105 | 140 | 70 | 110 | 150 | 70 | 100 | 130 | – | – | – | 80 | 120 | 160 | |
6 | – | – | – | 50 | 83 | 115 | 50 | 85 | 120 | 50 | 90 | 130 | 50 | 80 | 110 | – | – | – | 60 | 100 | 140 | |
M | 1 | – | – | – | 115 | 188 | 260 | 115 | 193 | 270 | 120 | 200 | 280 | 115 | 183 | 250 | – | – | – | 120 | 205 | 290 |
2 | – | – | – | 105 | 168 | 230 | 105 | 170 | 235 | 110 | 180 | 250 | 100 | 160 | 220 | – | – | – | 110 | 185 | 260 | |
3 | – | – | – | 85 | 138 | 190 | 85 | 140 | 195 | 90 | 145 | 200 | 80 | 130 | 180 | – | – | – | 90 | 150 | 210 | |
K | 1 | 135 | 213 | 290 | – | – | – | 140 | 218 | 295 | 145 | 238 | 330 | 120 | 200 | 280 | 145 | 255 | 365 | 145 | 268 | 390 |
2 | 120 | 183 | 245 | – | – | – | 110 | 175 | 240 | 115 | 185 | 255 | 105 | 155 | 205 | 115 | 200 | 285 | 115 | 210 | 305 | |
3 | 115 | 158 | 200 | – | – | – | 100 | 160 | 220 | 105 | 170 | 235 | 95 | 133 | 170 | 105 | 183 | 260 | – | – | – | |
N | 1–2 | 400 | 1725 | 3050 | – | – | – | – | – | – | 400 | 1648 | 2895 | – | – | – | – | – | – | – | – | – |
3 | 295 | 1368 | 2440 | – | – | – | – | – | – | 295 | 1308 | 2320 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 23 | 38 | 52 | 23 | 39 | 55 | 24 | 44 | 63 | 23 | 36 | 48 | – | – | – | – | – | – |
2 | – | – | – | 22 | 34 | 46 | 22 | 35 | 48 | 23 | 38 | 52 | 21 | 33 | 44 | – | – | – | – | – | – | |
3 | – | – | – | 25 | 39 | 53 | 25 | 40 | 55 | 26 | 43 | 59 | 24 | 38 | 51 | – | – | – | – | – | – | |
4 | – | – | – | 36 | 56 | 75 | 36 | 58 | 79 | 37 | 61 | 84 | 35 | 54 | 73 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | 50 | 75 | 100 | – | – | – | 50 | 78 | 105 | 50 | 80 | 110 |
Recommended Starting Speeds [SFM]
Material Group | GH1 | X700 | SP6519 | SP4019 | X500 | MP91M | SC6525 | |||||||||||||||
P | 1 | – | – | – | – | – | – | 426 | 697 | 968 | 459 | 746 | 1033 | 426 | 656 | 886 | 459 | 795 | 1132 | 459 | 836 | 1214 |
2 | – | – | – | – | – | – | 377 | 615 | 853 | 394 | 648 | 902 | 377 | 582 | 787 | 394 | 697 | 1000 | 394 | 730 | 1066 | |
3 | – | – | – | – | – | – | 328 | 541 | 754 | 344 | 574 | 804 | 328 | 508 | 689 | 344 | 615 | 886 | 344 | 648 | 951 | |
4 | – | – | – | – | – | – | 246 | 410 | 574 | 262 | 443 | 623 | 246 | 385 | 525 | 262 | 467 | 672 | 262 | 476 | 689 | |
5 | – | – | – | 230 | 338 | 443 | 246 | 410 | 574 | 230 | 361 | 492 | 230 | 328 | 426 | – | – | – | 262 | 394 | 525 | |
6 | – | – | – | 164 | 272 | 377 | 230 | 344 | 459 | 164 | 295 | 426 | 164 | 262 | 361 | – | – | – | 197 | 328 | 459 | |
M | 1 | – | – | – | 377 | 615 | 853 | 377 | 631 | 886 | 394 | 656 | 918 | 377 | 599 | 820 | – | – | – | 394 | 672 | 951 |
2 | – | – | – | 344 | 549 | 754 | 344 | 558 | 771 | 361 | 590 | 820 | 328 | 525 | 722 | – | – | – | 361 | 607 | 853 | |
3 | – | – | – | 279 | 451 | 623 | 279 | 459 | 640 | 295 | 476 | 656 | 262 | 426 | 590 | – | – | – | 295 | 492 | 689 | |
K | 1 | 443 | 697 | 951 | – | – | – | 459 | 713 | 968 | 476 | 779 | 1082 | 394 | 656 | 918 | 476 | 836 | 1197 | 476 | 877 | 1279 |
2 | 394 | 599 | 804 | – | – | – | 361 | 574 | 787 | 377 | 607 | 836 | 344 | 508 | 672 | 377 | 656 | 935 | 377 | 689 | 1000 | |
3 | 377 | 517 | 656 | – | – | – | 328 | 525 | 722 | 344 | 558 | 771 | 312 | 435 | 558 | 344 | 599 | 853 | – | – | – | |
N | 1–2 | 1312 | 5658 | 10004 | – | – | – | – | – | – | 1312 | 5404 | 9496 | – | – | – | – | – | – | – | – | – |
3 | 968 | 4485 | 8003 | – | – | – | – | – | – | 968 | 4289 | 7610 | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | 75 | 123 | 171 | 75 | 128 | 180 | 79 | 143 | 207 | 75 | 116 | 157 | – | – | – | – | – | – |
2 | – | – | – | 72 | 112 | 151 | 72 | 115 | 157 | 75 | 123 | 171 | 69 | 107 | 144 | – | – | – | – | – | – | |
3 | – | – | – | 82 | 128 | 174 | 82 | 131 | 180 | 85 | 139 | 194 | 79 | 123 | 167 | – | – | – | – | – | – | |
4 | – | – | – | 118 | 182 | 246 | 118 | 189 | 259 | 121 | 198 | 276 | 115 | 177 | 239 | – | – | – | – | – | – | |
H | 1 | – | – | – | – | – | – | – | – | – | 164 | 246 | 328 | – | – | – | 164 | 254 | 344 | 164 | 262 | 361 |
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