Product Similar To:
Rodeka™ IC 12 • KDR RNGJ12... • Shell Mills • Inch
Shell Mills
Material Number4178126
ISO Catalog IDKDR300R1208S100L200ANSI Catalog IDKDR300R1208S100L200
- P Steel
- M Stainless Steel
- K Cast Iron
- N Non-Ferrous
- S High-Temp Alloys
- H Hardened Materials
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Sending to {{cadTool}} in progress...
Downloaded file will be available after import in the {{cadTool}} tool library.
- Overview
- Application Data
- Downloads
- Compatible Parts Machine Side
- Compatible Parts Workpiece Side
- Spare Parts
- Reviews
- Q&A
Material Number | 4178126 |
ISO Catalog ID | KDR300R1208S100L200 |
ANSI Catalog ID | KDR300R1208S100L200 |
[D1MAX] Maximum Cutting Diameter | 76.2 mm |
[D1MAX] Maximum Cutting Diameter | 3 in |
[D1] Effective Cutting Diameter | 64.2 mm |
[D1] Effective Cutting Diameter | 2.528 in |
[D] Adapter / Shank / Bore Diameter | 25.4 mm |
[D] Adapter / Shank / Bore Diameter | 1 in |
[D6] Hub Diameter | 55.6 mm |
[D6] Hub Diameter | 2.189 in |
[L] Overall Length | 50.8 mm |
[L] Overall Length | 2 in |
[AP1MAX] 1st Maximum Cutting Depth | 3 mm |
[AP1MAX] 1st Maximum Cutting Depth | .117 in |
Number of Inserts | 8 |
Maximum Ramping Angle | 0.24 |
Max RPM | 25370 |
Gage Insert | RN_J1204M0__ |
Weight Pounds | 2.01 |
Workpiece Materials
- Steel
- Stainless Steel
- Cast Iron
- Non-Ferrous
- High-Temp Alloys
- Hardened Materials
Uses and application
- Ramping: Blank
- Slotting: Ball Nose
- Side Milling/Shoulder Milling: Ball Nose
- 3D Profiling
- Milling - Through Coolant
- Milling - Side and Face
- Pocketing
Features and benefits
- Double-sided round insert with 12 indexable positions.
- Anti-rotation features enable higher cutting data and extra stability.
- Pocketing and profiling capabilities.
Create Solution to calculate Feeds and Speeds
After creating a solution just choose the Feeds & Speeds icon and our system will provide recommendations. You can customize the information by adding your machine and specifications or make adjustments using the sliders.
Insert Selection
Insert Selection Guide
Material Group | Light | General | Heavy | |||
– | (Light geometry) | – | (Strong geometry) | |||
– | wear | toughness | ||||
– | Geometry | Grade | Geometry | Grade | Geometry | Grade |
P1–P2 | .E..LD | KCPK30 | .S..GD | KCPM40 | .S..HD | KCPM40 |
P3–P4 | .E..LD | KCPK30 | .S..GD | KCPK30 | .S..HD | KCPM40 |
P5–P6 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
M1–M2 | .E..LD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
M3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
K1–K2 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
K3 | .S..HD | KC520M | .S..HD | KCK15 | .S..HD | KCK15 |
N1–N2 | .F..LDJ | KC422M | .F..LDJ | KC422M | .S..GD | KC510M |
N3 | – | – | – | – | – | – |
S1–S2 | .E..LD | KC725M | .S..GD | KC725M | .S..HD | KC725M |
S3 | .S..GD | KCPM40 | .S..GDJ | KCSM40 | .S..HD | KCPM40 |
S4 | .S..GD | KC522M | .S..GDJ | KCSM40 | .S..HD | KC725M |
H1 | .S..GD | KC510M | .S..GD | KC510M | – | – |
Feeds
Light | General | Heavy |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .005 | .016 | .030 | .004 | .011 | .021 | .003 | .008 | .016 | .002 | .007 | .014 | .002 | .007 | .013 | .F..LDJ |
.E..LDJ | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LDJ |
.E..LD | .005 | .017 | .032 | .004 | .013 | .023 | .003 | .009 | .017 | .002 | .008 | .015 | .002 | .008 | .014 | .E..LD |
.S..GDJ | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GDJ |
.S..GD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..GD |
.S..HD | .009 | .023 | .035 | .007 | .017 | .025 | .005 | .013 | .019 | .004 | .011 | .016 | .004 | .010 | .015 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .007 | .021 | .040 | .005 | .015 | .029 | .004 | .011 | .021 | .003 | .010 | .019 | .003 | .009 | .017 | .F..LDJ |
.E..LDJ | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LDJ |
.E..LD | .007 | .023 | .043 | .005 | .017 | .030 | .004 | .013 | .023 | .003 | .011 | .020 | .003 | .010 | .018 | .E..LD |
.S..GDJ | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GDJ |
.S..GD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..GD |
.S..HD | .012 | .031 | .048 | .009 | .022 | .034 | .007 | .017 | .025 | .006 | .015 | .022 | .005 | .013 | .020 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .010 | .033 | .063 | .007 | .023 | .044 | .005 | .017 | .033 | .005 | .015 | .029 | .004 | .014 | .026 | .F..LDJ |
.E..LDJ | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LDJ |
.E..LD | .010 | .036 | .067 | .007 | .026 | .047 | .005 | .019 | .035 | .005 | .017 | .030 | .004 | .015 | .028 | .E..LD |
.S..GDJ | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GDJ |
.S..GD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..GD |
.S..HD | .019 | .049 | .075 | .014 | .035 | .052 | .010 | .026 | .039 | .009 | .022 | .034 | .008 | .021 | .031 | .S..HD |
Insert Geometry | Recommended Starting Feed per Tooth (Fz) in Relation to % of Radial Engagement (ae) | Insert Geometry | ||||||||||||||
5% | 10% | 20% | 30% | 40–100% | ||||||||||||
.F..LDJ | .008 | .026 | .049 | .006 | .018 | .035 | .004 | .014 | .026 | .004 | .012 | .023 | .003 | .011 | .021 | .F..LDJ |
.E..LDJ | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LDJ |
.E..LD | .008 | .029 | .052 | .006 | .020 | .037 | .004 | .015 | .028 | .004 | .013 | .024 | .003 | .012 | .022 | .E..LD |
.S..GDJ | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GDJ |
.S..GD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..GD |
.S..HD | .015 | .038 | .059 | .011 | .027 | .041 | .008 | .020 | .031 | .007 | .018 | .027 | .007 | .016 | .024 | .S..HD |
Speeds
Recommended Starting Speeds [SFM]
Material Group | KC422M | KC510M | KCK15 | KC520M | KCPM20 | KC522M | KC725M | KCPK30 | |||||||||||||||||
P | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 2170 | 1910 | 1760 | 1300 | 1130 | 1060 | 1030 | 900 | 840 | 1780 | 1560 | 1450 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 1340 | 1210 | 1090 | 1080 | 950 | 790 | 860 | 760 | 640 | 1100 | 1000 | 900 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 1210 | 1090 | 1000 | 1000 | 840 | 700 | 790 | 670 | 550 | 1000 | 900 | 820 | |
4 | – | – | – | 960 | 780 | 660 | – | – | – | – | – | – | 910 | 840 | 760 | 890 | 730 | 590 | 710 | 590 | 470 | 740 | 690 | 620 | |
5 | – | – | – | – | – | – | – | – | – | – | – | – | 1090 | 980 | 900 | 730 | 660 | 590 | 590 | 530 | 470 | 1020 | 910 | 830 | |
6 | – | – | – | – | – | – | – | – | – | – | – | – | 760 | 660 | 570 | 650 | 490 | 400 | 520 | 400 | 310 | 620 | 540 | 0 | |
M | 1 | – | – | – | – | – | – | – | – | – | – | – | – | 880 | 790 | 680 | 800 | 710 | 650 | 670 | 590 | 540 | 820 | 720 | 620 |
2 | – | – | – | – | – | – | – | – | – | – | – | – | 800 | 700 | 620 | 730 | 620 | 520 | 610 | 520 | 430 | 730 | 640 | 550 | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | 640 | 570 | 490 | 550 | 480 | 370 | 460 | 400 | 310 | 570 | 520 | 460 | |
K | 1 | – | – | – | 1150 | 1040 | 940 | 1660 | 1510 | 1340 | 1060 | 960 | 850 | 1420 | 1280 | 1150 | 900 | 820 | 720 | – | – | – | 1160 | 1050 | 940 |
2 | – | – | – | 910 | 820 | 760 | 1310 | 1170 | 1090 | 830 | 740 | 700 | 1130 | 1010 | 920 | 710 | 640 | 590 | – | – | – | 920 | 830 | 760 | |
3 | – | – | – | 770 | 680 | 620 | 1100 | 980 | 900 | 700 | 620 | 560 | 950 | 840 | 780 | 590 | 530 | 480 | – | – | – | 770 | 690 | 640 | |
N | 1 | 4220 | 3720 | 3440 | 2520 | 2240 | 2060 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
2 | 3720 | 3440 | 3000 | 2280 | 2100 | 1920 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
S | 1 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 160 | 140 | 110 | 140 | 120 | 100 | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 200 | 160 | 110 | 180 | 140 | 100 | – | – | – | |
4 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | 280 | 200 | 140 | 240 | 180 | 120 | – | – | – | |
H | 1 | – | – | – | 630 | 510 | 360 | – | – | – | – | – | – | 550 | 460 | 370 | 470 | 360 | 280 | – | – | – | – | – | – |
2 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | |
3 | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – | – |
Application Data
Maximum Linear Ramping and Helical Interpolation from Solid
catalog number | max ramp angle | max plunge depth | min hole diameter (DH min) | max hole diameter (flat bottom) | max hole diameter (flat bottom) |
32E03R045M16RP12 | 6,0° | 1,65 | 43,95 | 52 | 64 |
40E04R045M16RP12 | 9,0° | 3,50 | 57,24 | 68 | 80 |
32A03R040B32RP12 | 6,0° | 1,65 | 43,95 | 52 | 64 |
32A03R040A32RP12L190 | 6,0° | 1,65 | 43,95 | 52 | 64 |
40A04RS90RP12 | 9,0° | 3,50 | 57,24 | 68 | 80 |
50A04RS90RP12 | 10,8° | 6,00 | 76,04 | 88 | 100 |
50A05RS90RP12 | 7,9° | 4,40 | 76,50 | 88 | 100 |
52A05RS90RP12 | 10,2° | 6,00 | 80,05 | 92 | 104 |
63A05RS90RP12 | 7,7° | 6,00 | 102,02 | 114 | 126 |
63A07RS90RP12 | 2.6° | 2,10 | 105,08 | 114 | 126 |
66A06RS90RP12 | 6,6° | 5,50 | 108,14 | 120 | 132 |
80A06RS90RP12 | 5,1° | 5,50 | 136,04 | 148 | 160 |
80A08RS90RP12 | 4,1° | 4,40 | 136,58 | 148 | 160 |
100B07RS90RP12 | 4,0° | 5,70 | 176,04 | 188 | 200 |
100B09RS90RP12 | 3,1° | 4,40 | 176,55 | 188 | 200 |
I have read and accepted the Terms & Conditions of use