HexaCut™ 45° • Cast Iron

HexaCut 45° roughing and semi-finishing face milling operations are a terrific solution for use on cast and ductile iron materials as well CGI (Compacted Graphite Iron). Proven to be very effective in special automotive applications, the HexaCut milling platform can be a problem solver for difficult milling operations. Twelve cutting edges on each insert drastically reduce cost per edge and increase tool life. The comprehensive insert geometries match every application for light, medium, and heavy machining. Additionally, the 45° lead cutter bodies are engineered with fixed pockets for roughing applications up to Ap1 max = 6mm.

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    Workpiece Material
    Workpiece Material
    • P Steel (8)
      • P0
        Low-Carbon Steels, Long Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
      • P1
        Low-Carbon Steels, Short Chipping C < .25%; <125 HB; <530 N/mm^2 UTS(8)
      • P2
        Medium and High Carbon Steels C < .25%; <220 HB; <25 HRC; >530 N/mm^2 UTS(8)
      • P3
        Alloy Steels & Tool Steels C > .25%; <330 HB; <35 HRC; 600-850 N/mm^2 UTS(8)
      • P4
        Alloy Steels & Tool Steels C > .25%; 350-420 HB; 35-43 HRC; 850-1400 N/mm^2 UTS(8)
      • P5
        Ferritic, Martensitic, and PH Stainless Steels <330 HB; <35 HRC; 600-900 N/mm^2 UTS(8)
      • P6
        High Strength Ferritic, Martensitic, and PH Stainless Steels 350-450 HB; 35-43 HRC; 900-2400 N/mm^2 UTS(8)
    • M Stainless Steel (8)
      • M1
        Austenitic Stainless Steel 130-200 HB; <600 N/mm^2 UTS(8)
      • M2
        High Strength Austenitic Stainless and Cast Stainless Steels 150-230 HB; <25 HRC; >600 N/mm^2 UTS(8)
      • M3
        Duplex Stainless Steel 135-275 HB; <30 HRC; 500-1200 N/mm^2 UTS(8)
    • K Cast Iron (34)
      • K1
        Gray Cast Iron 120-290 HB; <32 HRC; 125-500 N/mm^2 UTS(33)
      • K2
        Low and Medium Strength CGI and Ductile Irons 130-260 HB; <28 HRC; <600 N/mm^2 UTS(33)
      • K3
        High Strength Ductile and Austempered Ductile Iron 180-350 HB; <43 HRC; >600 N/mm^2 UTS(34)
    • S High-Temp Alloys (8)
      • S4
        Titanium and Titanium Alloys 300-400 HB; 33-43 HRC; 900-1600 N/mm^2 UTS(8)
    Applications
    Applications
    • Face MillingFace Milling (7)
    Cutting Diameter
    Cutting Diameter
    • 3.15 in(1)
    • 3.938 in(1)
    • 4.0 in(2)
    • 4.921 in(1)
    • 5.0 in(1)
    • 6.299 in(1)
    Cutting Diameter MintoCutting Diameter Max
    Cutting Diameter
    Cutting Diameter
    • 80.0 mm(1)
    • 100.0 mm(1)
    • 101.601 mm(2)
    • 125.0 mm(1)
    • 127.0 mm(1)
    • 160.0 mm(1)
    Cutting Diameter MintoCutting Diameter Max
    Maximum Cutting Diameter
    Maximum Cutting Diameter
    • 92.801 mm(1)
    • 112.801 mm(1)
    • 114.301 mm(2)
    • 137.8 mm(1)
    • 139.701 mm(1)
    • 172.8 mm(1)
    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Maximum Cutting Diameter
    Maximum Cutting Diameter
    • 3.654 in(1)
    • 4.441 in(1)
    • 4.5 in(2)
    • 5.425 in(1)
    • 5.5 in(1)
    • 6.803 in(1)
    Maximum Cutting Diameter MintoMaximum Cutting Diameter Max
    Cutting Length
    Cutting Length
    • 6.5 mm(7)
    Cutting Length MintoCutting Length Max
    Cutting Length
    Cutting Length
    • 0.256 in(7)
    Cutting Length MintoCutting Length Max
    Reach
    Reach
    • 1.969 in(2)
    • 1.971 in(1)
    • 2.0 in(1)
    • 2.38 in(1)
    • 2.48 in(2)
    Reach MintoReach Max
    Reach
    Reach
    • 50.0 mm(2)
    • 50.051 mm(1)
    • 50.801 mm(1)
    • 60.45 mm(1)
    • 63.0 mm(2)
    Reach MintoReach Max
    Tool Cutting Edge Angle
    Tool Cutting Edge Angle
    • 45.0 (7)
    Tool Cutting Edge Angle MintoTool Cutting Edge Angle Max
    Connection Style
    Connection Style
    • A-Socket Head Cap Screw (3)
    • B-Cutter Retention Screw (3)
    • SHCS or RetScrw Or BoltCircle (1)
    Number of Flutes
    Number of Flutes
    • 10 (1)
    • 14 (2)
    • 18 (2)
    • 22 (1)
    • 7 (1)
    Internal Coolant Capability
    Internal Coolant Capability
    Over All Length [L]
    Over All Length [L]
    • 1.969 in(2)
    • 1.971 in(1)
    • 2.0 in(1)
    • 2.38 in(1)
    • 2.48 in(2)
    Over All Length [L] MintoOver All Length [L] Max
    Over All Length [L]
    Over All Length [L]
    • 50.0 mm(2)
    • 50.051 mm(1)
    • 50.801 mm(1)
    • 60.45 mm(1)
    • 63.0 mm(2)
    Over All Length [L] MintoOver All Length [L] Max
    Corner configuration
    Corner Radius
    Corner Radius
    • 0.0 in(10)
    • 0.016 in(7)
    • 0.031 in(9)
    • 0.047 in(9)
    • 0.063 in(16)
    • 0.079 in(13)
    • 0.119 in(13)
    Corner Radius MintoCorner Radius Max
    Corner Radius
    Corner Radius
    • 0.0 mm(10)
    • 0.4 mm(7)
    • 0.8 mm(9)
    • 1.201 mm(9)
    • 1.6 mm(16)
    • 2.0 mm(13)
    • 3.0 mm(13)
    Corner Radius MintoCorner Radius Max
    Application
    Grade Of Cutting Tool
    Grade Of Cutting Tool
    • KC514M (7)
    • KC524M (8)
    • KC907M (7)
    • KC914M (7)
    • KC917M (7)
    • KC924M (7)
    • KCK15 (17)
    • KCK20B (18)
    • KCKP10 (1)
    • KCPK30 (8)
    • KD200 (8)
    • KY3500 (10)
    Hand Of Tool
    Hand Of Tool
    • R (7)
    Wiper Insert
    Wiper Insert
    • N (28)
    Front-End
    Center Cutting
    Center Cutting
    Insert Geometry
    Shape
    Shape
    • H-HEXAGON 120 (28)
    Insert IC Size
    Insert IC Size
    • 15.875 mm(3)
    • 16.2 mm(25)
    Insert IC Size MintoInsert IC Size Max
    Insert IC Size
    Insert IC Size
    • 0.625 in(3)
    • 0.638 in(25)
    Insert IC Size MintoInsert IC Size Max
    Cutting Edge Length
    Cutting Edge Length
    • 8.9 mm(2)
    • 9.175 mm(3)
    • 9.35 mm(23)
    Cutting Edge Length MintoCutting Edge Length Max
    Cutting Edge Length
    Cutting Edge Length
    • 0.351 in(2)
    • 0.361 in(3)
    • 0.368 in(23)
    Cutting Edge Length MintoCutting Edge Length Max
    Chip Breaker CBMD
    Chip Breaker CBMD
    • GE (16)
    • LE (3)
    • MCI (2)
    • MH (1)
    • MR (2)
    Cutting Tool Material
    Cutting Tool Material
    • B L (1)
    • C N (3)
    • H W (24)
    Tolerance Class
    Tolerance Class
    • E (4)
    • G (3)
    • H (12)
    • P (9)
    Back-End
    Connection Type
    Connection Type
    • SHELL MILL (7)
    Back-End Diameter
    Back-End Diameter
    • 27.0 mm(1)
    • 31.75 mm(2)
    • 32.0 mm(1)
    • 38.1 mm(1)
    • 40.0 mm(2)
    Back-End Diameter MintoBack-End Diameter Max
    Back-End Diameter
    Back-End Diameter
    • 1.063 in(1)
    • 1.25 in(2)
    • 1.26 in(1)
    • 1.5 in(1)
    • 1.575 in(2)
    Back-End Diameter MintoBack-End Diameter Max
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